Single-Turn Steering Angle Sensor Absolute Position Determination

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Solution Overview

Problem

Existing vehicle control systems require reliable steering wheel angle data soon after vehicle power-up, which is typically achieved using expensive multi-turn absolute sensors, while there is a need for a cost-effective solution using single-turn sensors.

Innovation Solution

A method that senses steering wheel angle from a single-turn sensor, stores plausible positions, calculates expected outputs from vehicle sensors, and outputs a single absolute steering wheel angle by comparing sensed and calculated values, incorporating vehicle stability checks and offset calculations to eliminate invalid options.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a multi-turn absolute steering wheel angle sensor is used to obtain reliable steering wheel angle data quickly after key-on, then the reliability and measurement precision are improved, but the device cost increases significantly

Engineering Contradiction:
Improvereliability of steering wheel angle dataVSAvoiddevice cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The solution segments the determination process into multiple stages: initial plausible position generation, sensor output comparison, and iterative elimination. This allows a single-turn sensor to achieve multi-turn sensor reliability by processing data through structured segments rather than requiring a single expensive sensor component

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system acts as an intermediary that processes and interprets data from the single-turn sensor alongside other vehicle sensors (yaw rate, lateral acceleration). This intermediary processing layer compensates for the single-turn sensor's limitation, achieving reliable absolute angle determination without the expensive multi-turn sensor

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If a single-turn steering wheel angle sensor is used to reduce cost, then the device cost decreases, but the ability to determine absolute steering wheel angle quickly after key-on deteriorates

Engineering Contradiction:
Improvedevice costVSAvoidtime to determine steering wheel angle after key-on
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The system performs preliminary actions by pre-calculating plausible absolute steering wheel angle positions based on single-turn sensor data and vehicle dynamics models before final determination. This preliminary structuring of possible solutions enables rapid convergence to the correct angle, reducing the time loss after key-on

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system continuously compares expected sensor outputs with actual measurements and uses this feedback to eliminate implausible positions. This iterative feedback process rapidly converges on the correct absolute steering wheel angle, compensating for the single-turn sensor's limitations and reducing determination time

Inventive Principle:
Principle #23Feedback

3Measurement precision

If multiple plausible absolute steering wheel angle positions are considered to ensure accuracy, then the measurement precision improves, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of steering wheel angle determinationVSAvoidcomplexity of angle determination system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system dynamically adjusts the set of plausible positions based on vehicle operating conditions, sensor data quality, and confidence levels. Rather than statically processing all possible positions, the algorithm adapts its search space and processing depth, maintaining measurement precision while managing computational complexity through dynamic decision-making

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8090503B2Method for determining absolute steering wheel angle from a single-turn steering wheel angle sensor
Publication Date: 2012.01.03 FORD GLOBAL TECH LLC
  • US8090503B2 patent drawing
  • US8090503B2 patent drawing
  • US8090503B2 patent drawing

AI summary

A method and algorithm for determining a steering wheel angle of a vehicle steering mechanism upon power up of a vehicle using a single-turn steering wheel angle sensor by eliminating plausible steering wheel angles until one and only one steering wheel angle possibility remains.