Sintered Wave Polarity Conversion for Non-Destructive PFAS Removal

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Solution Overview

Problem

Current methods for removing Per- and Polyfluoroalkyl Substances (PFAS) from various media, including soil, sludge, and air, are inefficient and often result in the formation of hazardous by-products like hydrofluoric acid, due to the use of thermal technologies that create steep thermal gradients and pyroelectric currents, which redistribute PFAS rather than remove them effectively.

Innovation Solution

A multimedia polarity conversion technology that uses a combination of a polarity conversion unit, vapor emissions treatment system, and amphiphilic decontamination wand to safely remove PFAS by altering Gibbs free surface energy and Coulomb's interactions through static geometry, high surface area, and controlled temperature and velocity modulation, preventing the destruction of PFAS molecules and avoiding the formation of harmful by-products.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If thermal technologies are used to remove PFAS from soil and media, then PFAS removal is achieved, but hazardous by-products like hydrofluoric acid are formed and PFAS is redistributed rather than effectively removed

Engineering Contradiction:
ImprovePFAS removalVSAvoidhydrofluoric acid formation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fundamental parameter from thermal energy to electrical energy (electrostatic fields). Instead of using heat to remove PFAS, the invention uses electrostatic attraction fields generated by charged sintered wave media to attract and capture PFAS molecules, completely avoiding the temperature-related harmful effects that produce hydrofluoric acid

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the thermal/mechanical heating system with an electrostatic field system. The sintered wave media generates electrostatic attraction that directly captures PFAS molecules through charge interaction, substituting the thermal mechanism that caused harmful by-product formation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If steep thermal gradients are applied to heat soil for PFAS removal, then heating efficiency is improved, but pyroelectric currents are generated that redistribute PFAS

Engineering Contradiction:
Improveheating efficiencyVSAvoidPFAS redistribution
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent replaces the thermal gradient system with an electrostatic field system. Instead of using temperature differences to drive PFAS movement, the invention uses electrostatic attraction fields from charged sintered wave media to directly capture and hold PFAS in place, eliminating pyroelectric current generation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent fundamentally changes the energy parameter from thermal to electrical. The sintered wave media operates at electrical potentials that create stable electrostatic attraction zones, replacing the unstable thermal gradient mechanism that caused PFAS redistribution through pyroelectric effects

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If high temperatures are used to incinerate PFAS, then complete destruction of PFAS is achieved, but equipment damage and safety hazards increase

Engineering Contradiction:
ImprovePFAS destructionVSAvoidequipment damage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful thermal energy that causes equipment damage into a beneficial electrostatic field. The sintered wave media uses electrical charging to create attraction fields that capture PFAS without the destructive effects of high temperature, turning the problem of thermal damage into a solution using electrical energy

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the energy parameter from thermal to electrical. Instead of using high-temperature incineration that damages equipment, the invention uses electrostatic attraction from charged sintered wave media to capture and concentrate PFAS for safe removal, completely avoiding thermal equipment damage

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for non-destructive removal of PFAS from diverse media, maintaining molecular integrity and preventing the generation of hazardous by-products, thereby effectively addressing the inefficiencies and safety concerns of existing thermal technologies.

Implementation Method 1

a sintered wave multimedia comprising a plurality of charged sintered elements arranged in a sintered element array configuration

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 2

a cooling fluid line that injects droplets of cooling fluid into the cooling chase and the misting chamber to cool the PFAS-containing vapor

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

heated treatment air delivered by the plurality of air injection heads is drawn by the vapor extraction lines through the shaping screen assembly within the media

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11413668B2Sintered wave multi-media polarity conversion treatment apparatus and process for nondestructive removal and condensation of per- and polyfluoroalkyl substances (PFAS) and other dangerous compounds
Publication Date: 2022.08.16 EZRATERRA LLC
  • US11413668B2 patent drawing
  • US11413668B2 patent drawing
  • US11413668B2 patent drawing

AI summary

Apparatus and methods for a non-destructive recovery of PFAS contaminants from a variety of media, the apparatus including 1) a polarity conversion unit for non-destructive PFAS removal from soil, sludges, filter media, and objects; 2) a brine pot evaporator for recovering PFAS from foams and fluids; 3) a fluids treatment system for PFAS removal from treated fluids; and 4) an amphiphilic decontamination wand for PFAS removal from hard surfaces.