Six-Bar Rear Suspension for Pedaling and Shock Decoupling

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Solution Overview

Problem

Existing bicycle rear suspension systems fail to effectively decouple pedaling performance variables from shock performance variables, leading to unwanted loss of pedaling energy and inefficient shock absorption, particularly in four-bar linkage systems.

Innovation Solution

A six-bar linkage system is introduced, featuring two ternary links separated by binary links, allowing for independent tuning of pedaling and shock performance variables, with a shock absorber integrated into the linkage to control compression and movement of the rear wheel relative to the front triangle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a four-bar linkage system is used for rear suspension, then the structure is simpler, but pedaling performance variables cannot be independently tuned from shock performance variables

Engineering Contradiction:
ImproveIndependent tuning capabilityVSAvoidLinkage system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the suspension system into separate functional segments by using a six-bar linkage with two independent ternary links. This segmentation allows one ternary link to control pedaling performance variables while the other controls shock performance variables, enabling independent tuning of each function without the coupling present in four-bar systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a four-bar linkage (two-dimensional control) to a six-bar linkage with two ternary links (adding a third dimension of control). This dimensional expansion provides additional degrees of freedom, allowing independent adjustment of pedaling and shock characteristics that were previously coupled in the lower-dimensional four-bar system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If shock absorption is increased for rough terrain, then rider comfort improves, but pedaling energy is unnecessarily absorbed and lost

Engineering Contradiction:
ImproveTerrain impact effectsVSAvoidPedaling energy loss
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent implements dynamic response characteristics through the six-bar linkage geometry, where the leverage ratios and linkage configurations change throughout the suspension travel. This allows the system to be soft and compliant when absorbing terrain bumps (reducing harmful effects) while maintaining stiffness and efficiency during pedaling power transfer (minimizing energy loss).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies different mechanical characteristics to different parts of the suspension system through the two separate ternary links. One linkage configuration optimizes for shock absorption quality when encountering terrain irregularities, while the other maintains pedaling efficiency quality, allowing each function to have its own optimized characteristics without compromising the other.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The six-bar linkage system provides improved pedaling performance by maintaining high chain growth rates while achieving linear shock rate changes, enabling independent adjustment of geometry and shock tuning without affecting pedaling characteristics.

Implementation Method 1

a shock absorber integrated into the linkage to control compression and movement of the rear wheel relative to the front triangle

Methodology Applied
Scientific EffectShock absorption: Damping

Data Source

PatentEP4163197B1Bicycle rear suspension system
Publication Date: 2026.02.11 LEVEL ONE ENGINEERING LLC
  • EP4163197B1 patent drawingFigure 1
  • EP4163197B1 patent drawingFigure 2
  • EP4163197B1 patent drawingFigure 3

AI summary

A bicycle may include a front triangle and a rear suspension system that couples the front triangle to a rear wheel and is dampened by at least one shock absorber. The rear suspension system includes a six-bar linkage having two ternary links separated from each other by one or more binary links, such that the two ternary links do not share a common joint. One of the ternary links may comprise a chain stay. In some examples, the other ternary link may comprise the front triangle. In some examples, the other ternary link may comprise a rocker arm coupling a seat stay link to the shock absorber.