Six-Wheeled Active Caster Layout for Omni-Directional Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional six-wheeled vehicles face difficulties in moving omni-directionally and are prone to balance loss.

Innovation Solution

A six-wheeled vehicle design featuring middle wheels that act as active casters, rotating about a steering axle and vehicle axle, with a drive mechanism allowing independent control of wheel rotation and steering, and a suspension system for enhanced stability and ground contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional six-wheeled vehicle configuration is used, then structural simplicity is maintained, but omni-directional movement capability is lost

Engineering Contradiction:
Improveomni-directional movement capabilityVSAvoidwheel steering mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The vehicle divides its six wheels into three independent groups (front, middle, rear), with each group's wheels connected to independent steering axles. This segmentation allows each wheel pair to be controlled independently, enabling complex movement patterns including omni-directional movement while maintaining manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The middle wheels are configured as active casters that can dynamically adjust their steering angle about a vertical steering axle while simultaneously rotating about the vehicle axle. This dynamic capability allows the wheels to adapt their orientation in real-time, providing the versatility needed for omni-directional movement

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If middle wheels are configured as active casters with independent steering and rotation, then omni-directional movement is enabled, but control system complexity increases

Engineering Contradiction:
Improvemovement direction flexibilityVSAvoiddrive mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The middle wheels serve multiple functions simultaneously: they act as both driven wheels (rotating about the vehicle axle) and steering elements (turning about the vertical steering axle). This multi-functionality reduces the need for separate steering mechanisms for each wheel, simplifying the overall control system while maintaining omni-directional capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The active caster configuration allows the middle wheels to self-adjust their steering angle based on the vehicle's movement requirements. The wheels automatically orient themselves to provide optimal traction and steering, reducing the complexity of external control systems while maintaining high adaptability

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If suspension system is added for stability, then balance control is improved, but device complexity increases

Engineering Contradiction:
Improvevehicle balance stabilityVSAvoidsuspension system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The suspension system is integrated with the existing wheel and axle structures, combining shock absorption and stability functions with the steering and drive mechanisms. This merging approach allows the suspension to provide balance control without requiring completely separate structural components, thereby limiting the increase in device complexity

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12358579B2Six-wheeled vehicle
Publication Date: 2025.07.15 TOYOTA JIDOSHA KK
  • US12358579B2 patent drawing
  • US12358579B2 patent drawing
  • US12358579B2 patent drawing

AI summary

To realize a six-wheeled vehicle that can move omni-directionally. A six-wheeled vehicle according to an embodiment of the present disclosure includes: a main body; middle wheels arranged on the left and right sides of the main body; front wheels arranged in front of the middle wheels; rear wheels arranged behind the middle wheels; and a drive mechanism configured to cause each of the middle wheels to turn about a steering axle extending in a vertical direction and to each of the middle wheels to rotate about a vehicle axle.