Single Piston Sleeve Valve Variable Compression Ratio

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Solution Overview

Problem

Conventional internal combustion engines with sleeve valves face limitations in achieving variable compression ratios and efficient operation across different engine loads and speeds, leading to issues such as uncontrolled detonation and heat management.

Innovation Solution

The system incorporates a single piston engine with a movable junk head and sleeve valves that allow for intermittent motion, enabling variable compression ratios by adjusting the junk head's position within the cylinder based on throttle inputs and engine data, and includes active cooling and elastic rebound mechanisms to manage temperature and pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional sleeve valves are used in internal combustion engines, then the engine structure is simple, but the compression ratio cannot be varied and detonation control is poor

Engineering Contradiction:
Improvevariable compression ratio capabilityVSAvoidengine structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sleeve valve is designed to move intermittently between open and closed positions rather than rotating continuously, enabling dynamic adjustment of the compression ratio. The valve can be positioned at different locations along the cylinder axis to vary the combustion chamber volume, providing variable compression ratio capability while maintaining a relatively simple structural configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sleeve valve serves multiple functions: it acts as both an intake and exhaust valve, controls the compression ratio by adjusting its position, and manages heat transfer between the combustion chamber and cylinder wall. This multi-functionality reduces the need for additional components, balancing adaptability with structural simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If sleeve valves rotate continuously to control ports, then valve timing is precise, but energy loss occurs during rotation and motion control is complex

Engineering Contradiction:
Improvevalve motion controlVSAvoidvalve rotation energy loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The sleeve valve operates with periodic intermittent motion, remaining stationary in the closed position during the combustion phase and only moving periodically to open for intake and exhaust strokes. This reduces the total motion time and energy consumption compared to continuous rotation, while maintaining precise valve timing through controlled periodic actuation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The complex continuous rotation mechanism is replaced by extracting only the necessary motion portions - the valve moves only when needed to open ports and remains stationary otherwise. This eliminates energy waste associated with continuous rotation and simplifies the motion control system.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the sleeve valve sealing edge is closer to the cylinder end at closed position, then sealing is improved, but the valve travel distance increases

Engineering Contradiction:
Improvevalve sealing reliabilityVSAvoidvalve travel distance
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The sleeve valve is designed with a sealing edge that contacts the valve seat before the valve reaches its fully closed position. This preliminary sealing action ensures reliable sealing while allowing the valve to maintain a shorter overall travel distance, as the sealing function is achieved at an intermediate position rather than requiring full closure.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances engine efficiency, reduces uncontrolled detonation, and improves knock resistance by allowing adaptive compression ratio adjustments and effective heat management, optimizing performance across varying load conditions.

Implementation Method 1

includes active cooling and elastic rebound mechanisms to manage temperature and pressure

Methodology Applied
Scientific EffectElastic rebound: Elasticity

Implementation Method 2

includes active cooling and elastic rebound mechanisms to manage temperature and pressure

Methodology Applied
Scientific EffectActive cooling: Cooling

Implementation Method 3

The crankshaft rotates under influence of movement of the piston in the cylinder in accordance with an engine speed commanded by a throttle control

Methodology Applied
Scientific EffectMechanical motion conversion: Crankshaft

Implementation Method 4

enabling variable compression ratios by adjusting the junk head's position within the cylinder

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS9650951B2Single piston sleeve valve with optional variable compression ratio capability
Publication Date: 2017.05.16 PINNACLE ENGINES INC
  • US9650951B2 patent drawing
  • US9650951B2 patent drawing
  • US9650951B2 patent drawing

AI summary

An internal combustion engine can include a piston moving in a cylinder and a junk head disposed opposite the piston head in the cylinder. The junk head can optionally be moveable between a higher compression ratio position closer to a top dead center of the piston and a lower compression ratio position further from the top dead center position of the piston. At least one intake port can deliver a fluid comprising inlet air to a combustion chamber within the cylinder. Combustion gases can be directed out of the combustion volume through at least one exhaust port. One or both of the intake port and the exhaust port can be opened and closed by operation of a sleeve valve that at least partially encircles the piston. Related articles, systems, and methods are described.