Slide Door Wire Harness Layout to Avoid Open-Door Exposure

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Solution Overview

Problem

Conventional wire harnesses for slide doors are exposed when fully open, posing a risk of contact with occupants or cargo during entry and exit, necessitating a solution to prevent such interactions.

Innovation Solution

The wire harness is routed on the side of the slide direction using a link mechanism that connects the slide door and vehicle body, ensuring the harness is positioned behind the link mechanism when the door is fully open, thereby avoiding contact with occupants or cargo.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the wire harness is routed between the vehicle body and slide door, then electrical connection between the power source and switch is achieved, but the harness body becomes exposed when the slide door is fully open

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidexposure to occupants and cargo
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The wire harness is routed in the depth direction (third dimension) of the vehicle interior by passing through the link mechanism, rather than simply spanning between the vehicle body and slide door in the lateral direction. This dimensional change positions the harness behind the link mechanism when the door is open, removing it from the hazardous exposure zone while maintaining electrical connectivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the wire harness is positioned to avoid exposure, then contact with occupants and cargo is prevented, but the routing path becomes more complex

Engineering Contradiction:
Improvecontact preventionVSAvoidrouting path complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The link mechanism, which originally serves only as a mechanical connection for the slide door, is utilized as a dual-purpose routing path for the wire harness. By integrating the harness routing into the existing link mechanism structure, the patent avoids adding separate routing components or complex external pathways, thereby preventing contact while minimizing increases in overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240326722A1Wire harness
Publication Date: 2024.10.03 YAZAKI CORP
  • US20240326722A1 patent drawing
  • US20240326722A1 patent drawing
  • US20240326722A1 patent drawing

AI summary

There is provided a harness body that electrically connects a first electrical connection target installed in a slide door and a second electrical connection target installed in a vehicle body, in which when the slide door is at a fully open position with respect to the vehicle body, the harness body is routed on a side of a slide direction during an opening operation of the slide door with respect to a link mechanism that couples the slide door and the vehicle body and reciprocates the slide door in the slide direction with respect to the vehicle body.