Sliding Battery Dock Charger for Mobile Multi-Battery Fast Charging

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Solution Overview

Problem

There is a need for a mobile charging solution that efficiently transports and charges multiple batteries for outdoor power equipment, such as lawnmowers and leaf blowers, while being lightweight, versatile, and capable of fast charging, and that can operate within the power constraints of limited vehicle supplies.

Innovation Solution

A mobile charging station with a base and a sliding docking station equipped with multiple charger interfaces, allowing for the charging and transportation of batteries, which can be powered by a vehicle's alternator or a separate power source, and includes features like forced-air cooling and a monitoring system to manage battery charging and power draw.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple batteries are charged simultaneously using a stationary charging system, then charging capacity is improved, but portability and mobility deteriorate

Engineering Contradiction:
Improvecharging capacityVSAvoidportability
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The charging system is divided into separate functional modules: a base unit containing the power supply and charging circuitry, and a docking station containing the battery interfaces. This segmentation allows the system to charge multiple batteries while maintaining mobility, as the modules can be transported separately or combined as needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The docking station is designed to be movable relative to the base, allowing flexible positioning and adjustment. This dynamic configuration enables the system to adapt to different charging needs and locations, maintaining portability while providing multi-battery charging capability.

Inventive Principle:
Principle #15Dynamics

2Speed

If fast charging is implemented for multiple batteries, then charging speed is improved, but power consumption and heat generation worsen

Engineering Contradiction:
Improvecharging speedVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The system provides continuous charging capability across multiple battery slots, allowing batteries to be charged sequentially or simultaneously at optimized rates. The monitoring system ensures continuous power management to maintain fast charging while controlling overall power consumption through intelligent load distribution.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

A monitoring system tracks the charging status, temperature, and power consumption of each battery slot. This feedback enables the control system to adjust charging parameters in real-time, optimizing charging speed while preventing excessive power consumption and heat generation by modulating power delivery based on actual battery conditions.

Inventive Principle:
Principle #23Feedback

3Weight of moving object

If a sliding docking station mechanism is added to enable mobility, then portability is improved, but device complexity worsens

Engineering Contradiction:
ImproveportabilityVSAvoidmechanism complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The docking station is designed to nest within or slide along the base structure, utilizing the existing spatial framework. This nesting approach provides mobility functionality without adding significant external complexity, as the moving components are integrated into the overall base design rather than being separate additions.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Adaptability or versatility

If charger interfaces are coupled to a movable docking station, then versatility and adaptability are improved, but structural stability worsens

Engineering Contradiction:
Improvecharging flexibilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The docking station incorporates preliminary positioning features such as guide rails, alignment pins, or magnetic guides that ensure the charger interfaces automatically return to a stable, predetermined position after movement. This preliminary action maintains structural stability by pre-establishing the correct geometric relationships between components, even though the docking station itself is movable and adaptable.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240039314A1Mobile chargers
Publication Date: 2024.02.01 MILWAUKEE ELECTRIC TOOL CORP
  • US20240039314A1 patent drawing
  • US20240039314A1 patent drawing
  • US20240039314A1 patent drawing

AI summary

A mobile charger for transporting and charging a plurality of batteries. The mobile charger includes a base including a bottom portion and a top portion extending from the bottom portion, a docking station slidably coupled to the top portion of the base such that the docking station is movable along the base, and a plurality of charger interfaces coupled to the docking station. The plurality of charger interfaces is configured to receive the plurality of batteries such that the plurality of batteries is charged by the base.