Sloped Guide Surface Lock Mechanism for EV Charge Cable

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Solution Overview

Problem

Existing lock devices for charge cables in electric vehicles lack a reliable mechanism to ensure the lock pin is properly guided to its lock position, which can lead to theft and unauthorized access.

Innovation Solution

A lock device with a guide mechanism featuring a sloped lock guide surface and unlock guide surface, coupled with a movable transmission member, ensures the lock pin is accurately moved to its lock or unlock position, enhancing security and durability by using different slopes for locking and unlocking operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a simple lock mechanism is used, then the device complexity is reduced, but the reliability of locking the charge cable is compromised

Engineering Contradiction:
Improvelocking reliabilityVSAvoidguide mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guide mechanism acts as an intermediary between the lock pin and the lock position, ensuring reliable guiding through the sloped guide surface. This mediator component provides the necessary guidance function without requiring complex control systems or multiple moving parts, thus improving reliability while keeping device complexity manageable.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The sloped guide surface performs preliminary action by pre-positioning and guiding the lock pin along a predetermined path before it reaches the final lock position. This preliminary guiding action ensures that the lock pin is properly aligned and positioned, improving locking reliability without requiring complex real-time control mechanisms.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If a sloped guide surface is added to guide the lock pin, then the manufacturing precision of locking position is improved, but the device complexity increases

Engineering Contradiction:
Improvelock position precisionVSAvoidguide mechanism structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The sloped guide surface uses a curved or inclined geometric form instead of flat surfaces or complex mechanical guides. This curved surface naturally guides the lock pin along a predetermined path through geometric constraint, achieving precise lock positioning without requiring complex mechanical guidance structures or multiple components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The sloped guide surface changes the geometric parameters of the guiding interface by introducing a specific angle and curvature. This parameter change transforms the guiding mechanism from a complex multi-component system into a simple sloped surface that achieves precise positioning through its geometric properties alone, improving manufacturing precision while minimizing device complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9281618B2Lock device
Publication Date: 2016.03.08 KK TOKAI RIKA DENKI SEISAKUSHO
  • US9281618B2 patent drawing
  • US9281618B2 patent drawing
  • US9281618B2 patent drawing

AI summary

A lock device that locks or unlocks a locking subject includes a lock member moved between a lock position where the lock member locks the locking subject and an unlock position where the lock member unlocks the unlocking subject and a movable transmission member that acts to move the lock member to at least the lock position. A guide mechanism is arranged between the transmission member and the lock member. The guide mechanism includes a sloped lock guide surface. The lock guide surface guides the lock member to the lock position when the transmission member moves in a first direction.