Sloping Gate Oxide Structure for Leakage-Controlled Multi-Voltage Transistors

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Solution Overview

Problem

The complexity of manufacturing semiconductor devices with transistors for different operation voltages on the same wafer or chip leads to complicated processes and interference between transistor types, necessitating a solution to improve performance and simplify manufacturing.

Innovation Solution

A semiconductor device with a gate oxide layer featuring a sloping sidewall is introduced, which helps in controlling the range and shape of the source/drain doped region, thereby enhancing electrical performance and reducing leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If transistors for different operation voltages are formed on the same wafer or chip using conventional processes, then both low voltage and high voltage transistors can be integrated, but the manufacturing processes become complicated and the processes of different transistors affect each other

Engineering Contradiction:
Improveintegration of different voltage transistorsVSAvoidmanufacturing process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by forming a gate oxide layer with a sloping sidewall structure at specific locations. The sloping sidewall is created by selectively removing oxide material from the gate oxide layer, resulting in a gradient thickness profile that is localized to the gate region. This local structural modification enables different transistor types to coexist on the same wafer without requiring completely separate processing lines, thus reducing overall manufacturing complexity while maintaining the ability to integrate both low-voltage and high-voltage transistors.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional gate oxide structures are used, then manufacturing is simpler, but leakage current increases and electrical performance deteriorates

Engineering Contradiction:
Improvegate oxide formation simplicityVSAvoidleakage current control
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs the curvature principle by introducing a sloping sidewall structure to the gate oxide layer instead of using vertical or flat sidewalls. This curved/angled profile is achieved through selective etching that removes oxide material at the gate edges, creating a gradual transition in oxide thickness. The sloping sidewall reduces electric field concentration at sharp corners, thereby minimizing leakage current while still using standard gate oxide formation processes, thus maintaining ease of manufacture while improving reliability.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Productivity

If the source/drain doped region is formed directly adjacent to the gate oxide layer, then manufacturing is simpler, but leakage current increases due to poor electrical control

Engineering Contradiction:
Improvedoping process efficiencyVSAvoidleakage current reduction
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-forming the sloping sidewall structure on the gate oxide layer before performing the source/drain doping process. This pre-established geometric feature serves as a template that automatically guides the doping profile formation. When dopants are introduced, they naturally conform to the sloping sidewall geometry, creating an optimized doped region shape that reduces leakage current. This approach maintains doping process efficiency while achieving improved electrical control, as the complex geometry is created beforehand rather than requiring complex real-time doping control.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12057483B2Semiconductor device including gate oxide layer and manufacturing method thereof
Publication Date: 2024.08.06 UNITED MICROELECTRONICS CORP
  • US12057483B2 patent drawing
  • US12057483B2 patent drawing
  • US12057483B2 patent drawing

AI summary

A semiconductor device includes a semiconductor substrate, a first gate oxide layer, and a first source/drain doped region. The first gate oxide layer is disposed on the semiconductor substrate, and the first gate oxide layer includes a main portion and an edge portion having a sloping sidewall. The first source/drain doped region is disposed in the semiconductor substrate and located adjacent to the edge portion of the first gate oxide layer. The first source/drain doped region includes a first portion and a second portion. The first portion is disposed under the edge portion of the first gate oxide layer in a vertical direction, and the second portion is connected with the first portion.