Small Area Contacts for Solid State Light Sources

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Solution Overview

Problem

Existing solid state light sources, particularly UV LEDs, face challenges in achieving efficient hole injection due to high ionization energy of acceptor impurities in group III nitride heterostructures, leading to low hole concentration and increased turn-on voltage.

Innovation Solution

The design incorporates a contact with a plurality of small area contacts extending partially through the p-type layer, with a characteristic lateral size equal to or smaller than the depletion region width, to enhance hole injection into the active region, reducing the barrier height and increasing the electric field for improved carrier injection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional large area contacts are used, then the contact area is large, but the hole injection efficiency is low due to high ionization energy of acceptor impurities

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidturn-on voltage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The contact structure is segmented into multiple small area contacts (e.g., nanowire contacts) distributed across the semiconductor layer, rather than using a single large area contact. This segmentation increases the total effective contact area for hole injection while maintaining low turn-on voltage through distributed contact points

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The small area contacts create localized regions of high hole concentration at the contact points, where the electric field is concentrated. This local quality enhancement allows efficient hole injection at specific locations without requiring the entire contact area to be highly effective

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If a dielectric layer is added to form a hole accumulation layer, then the hole concentration is increased, but the turn-on voltage substantially increases

Engineering Contradiction:
Improvehole concentrationVSAvoidturn-on voltage
Core Design Contradiction:
Quantity of substanceVSUse of energy by stationary object

Solution Approach 1:

The invention extracts the essential function of hole accumulation from the dielectric layer approach and implements it directly through small area metal contacts on the semiconductor layer. This eliminates the need for the dielectric layer while maintaining the hole accumulation effect through localized contact geometry

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The small area metal contacts serve as intermediaries that directly create hole accumulation regions in the semiconductor layer without requiring an intervening dielectric layer. The metal-semiconductor interface itself acts as the mediator for hole accumulation and injection

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the characteristic lateral size of small area contacts is reduced to equal or smaller than depletion region width, then the hole injection efficiency is significantly improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidcontact size control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention changes the critical parameter from contact area size to contact density and distribution. By optimizing the number, spacing, and size of multiple small contacts rather than relying on a single large contact, the system achieves high hole injection efficiency while relaxing the precision requirements for individual contact dimensions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves hole injection into the active region by at least three orders of magnitude, enhancing the efficiency of solid state light sources while maintaining a lower turn-on voltage.

Implementation Method 1

the plurality of small area contacts have a characteristic lateral size at an interface between the small area contact and the semiconductor layer equal to or smaller than a characteristic depletion region width for the plurality of small area contacts

Methodology Applied
Scientific EffectElectric field enhancement: Electric Field

Implementation Method 2

a high electron concentration in the top AlGaN layer causes carrier tunneling through the junction and reduces the lateral spreading resistance

Methodology Applied
Scientific EffectCarrier tunneling:

Data Source

PatentUS10593839B2Solid-state light source with small area contact
Publication Date: 2020.03.17 SENSOR ELECTRONIC TECHNOLOGY INC
  • US10593839B2 patent drawing
  • US10593839B2 patent drawing
  • US10593839B2 patent drawing

AI summary

A contact for solid state light sources is described. The solid state light source can include an active region, such as a light emitting multiple quantum well, and a semiconductor layer, such as a p-type layer, from which carriers (e.g., holes) enter the active region. A contact can be located adjacent to the semiconductor layer and include a plurality of small area contacts extending only partially through the semiconductor layer. The plurality of small area contacts can have a characteristic lateral size at an interface between the small area contact and the semiconductor layer equal to or smaller than a characteristic depletion region width for the plurality of small area contacts.