Self-Nanoemulsifying 3D-Printed Tablet for Bioavailability

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Solution Overview

Problem

Current 3D printed drug delivery systems face challenges with limited oral bioavailability due to inadequate aqueous solubility and dissolution rates, leading to significant drug loss during absorption, particularly through the first-pass metabolism phenomenon.

Innovation Solution

A self-nanoemulsifying 3D printer ink composition incorporating glimepiride and rosuvastatin in a curcuma oil-based self-nanoemulsifying drug delivery system (SNEDDS) with specific ratios of curcuma oil, surfactants, co-surfactants, and hydroxypropyl methylcellulose, designed to enhance bioavailability and customize drug release rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional 3D printed drug delivery systems are used, then manufacturing flexibility and personalization are improved, but oral bioavailability deteriorates due to inadequate aqueous solubility and dissolution rates

Engineering Contradiction:
Improvemanufacturing flexibilityVSAvoidoral bioavailability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent transforms the physical-chemical parameters of the drug formulation by incorporating SNEDDS technology, which changes the drug delivery system from conventional solid dosage forms to self-nanoemulsifying liquid crystals. This parameter change enables the formulation to spontaneously form nanoemulsions in the gastrointestinal tract, dramatically improving aqueous solubility and dissolution rates while maintaining 3D printing manufacturing flexibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining 3D printed tablet structure with SNEDDS encapsulated active pharmaceutical ingredients. The composite consists of the printed matrix containing oil-in-water nanoemulsion droplets, surfactants, and co-surfactants, which work synergistically to provide both manufacturing personalization and enhanced oral bioavailability

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If drug concentration is increased to improve therapeutic effect, then treatment effectiveness is improved, but drug loss during first-pass metabolism increases

Engineering Contradiction:
Improvedrug concentrationVSAvoiddrug loss during absorption
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent utilizes phase transition phenomena where the SNEDDS formulation transitions from a liquid crystal state in the printed tablet to spontaneous nanoemulsion formation upon contact with gastrointestinal fluids. This phase transition enhances drug solubility and absorption efficiency, reducing the amount of drug lost during first-pass metabolism while maintaining therapeutic concentration

Inventive Principle:
Principle #36Phase transitions

3Ease of manufacture

If conventional dosage forms are used, then manufacturing simplicity is maintained, but dissolution rates and absorption efficiency deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddissolution rate
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent implements self-service functionality where the SNEDDS formulation automatically self-assembles into nanoemulsions upon contact with gastrointestinal fluids without requiring external energy input or complex processing. This self-emulsifying property maintains manufacturing simplicity while dramatically accelerating dissolution rates and improving absorption efficiency

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition significantly improves bioavailability and allows for personalized drug release profiles, enhancing the effectiveness of 3D printed tablets by optimizing the bioavailability and dissolution rates of glimepiride and rosuvastatin.

Implementation Method 1

a self-nanoemulsifying 3D printer ink composition incorporating glimepiride and rosuvastatin in a curcuma oil-based self-nanoemulsifying drug delivery system (SNEDDS)

Methodology Applied
Scientific EffectSelf-nanoemulsification: Emulsion

Data Source

PatentUS11253481B1Self-nanoemulsifying 3D-printed tablet composition and method of use thereof
Publication Date: 2022.02.22 KING ABDULAZIZ UNIV
  • US11253481B1 patent drawing
  • US11253481B1 patent drawing
  • US11253481B1 patent drawing

AI summary

Provided are a self-nanoemulsifying 3D printer ink composition and a method of using such composition to manufacture a 3D-printed tablet having compartmentalized active pharmaceutical ingredients. In particular, the 3D-printed tablet composition includes glimepiride and/or rosuvastatin in a curcuma oil based self-nanoemulsifying drug delivery system (SNEDDS).