Asymmetric Soft Robotic Actuators With Tunable Variable Walls

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing soft robotic manipulators have limited actuation capabilities and are not well-suited for manipulating delicate or varied objects, as they often rely on rigid skeletons and lack adaptive design frameworks for quantitative modeling.

Innovation Solution

The development of soft robotic actuators with a flexible or elastic elongate body that can be pressurized or depressurized to bend, featuring a repeating variable wall portion and tunable parameters such as wall thickness and pitch, allowing for specific pressure-actuated changes and designed using quantitative modeling techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If rigid robotic skeletons with conventional bearings are used, then structural strength and stability are improved, but adaptability for manipulating delicate or varied objects deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidadaptability for manipulating objects
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent replaces rigid robotic skeletons with flexible soft robotic actuators composed of compliant materials. These actuators use flexible shells and thin film structures that can conform to and adapt to the shapes of delicate or varied objects, enabling gentle manipulation while maintaining structural integrity through material properties rather than rigid frameworks

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The soft robotic actuators utilize composite material structures combining flexible polymers, elastomers, and potentially reinforced with textile or fiber networks. This composite approach provides both the compliance needed for adaptability and the structural strength required for functional operation, resolving the trade-off between rigidity and flexibility

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If McKibben-type actuators with braided mesh shells are used, then contraction and extension capability is improved, but actuation versatility deteriorates due to single mode operation

Engineering Contradiction:
Improvecontraction and extension capabilityVSAvoidactuation versatility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The soft robotic actuator is divided into multiple segmented chambers or compartments along its length, each capable of independent pressurization or depressurization. This segmentation enables complex motion patterns including bending, twisting, and elongation by coordinating the actuation of individual segments, transforming a single-mode actuator into a multi-functional system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamically adjustable actuation by allowing real-time modification of internal chamber pressures. The actuator can transition between different motion modes (contraction, expansion, bending in various directions, twisting) by dynamically redistributing pneumatic pressure among chambers, providing versatility while maintaining ease of operation through a single pneumatic interface

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If soft robotic actuators with flexible bodies are used, then adaptability for manipulating delicate objects is improved, but structural stability deteriorates

Engineering Contradiction:
Improveadaptability for manipulating objectsVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The actuator employs carefully engineered flexible shells and thin film walls with controlled thickness and material properties. These structures provide sufficient structural stability to maintain actuator shape and resist external forces during operation, while remaining compliant enough to adapt to delicate objects. The shell design incorporates geometric features that enhance stability without compromising flexibility

Inventive Principle:
Principle #30Flexible shells and thin films

4Measurement precision

If repeating variable wall portions with tunable parameters are implemented, then motion precision and control are improved, but device complexity increases

Engineering Contradiction:
Improvemotion precision and controlVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent achieves motion precision through parameter changes in the wall portions rather than complex mechanical structures. By varying wall thickness, material stiffness, or geometric dimensions of the repeating wall segments, the actuator can be tuned to produce specific curvature radii and bending behaviors. This parametric design approach enables precise motion control while keeping the overall device structure relatively simple and manufacturable

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These actuators provide a broad dynamic range, reduced strain, and improved reproducibility, enabling more sophisticated motions and applications, such as grasping and surgical instruments, with enhanced control and reduced mechanical interference.

Implementation Method 1

a flexible or elastic elongate body that defines a sealed void which can be pressurized or depressurized relative to the environment surrounding the actuator... Pressurizing or depressurizing the flexible or elastic elongate body causes at least a part of the flexible or elastic elongate body, and thus the actuator, to bend

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11027423B2Soft robotic actuators utilizing asymmetric surfaces
Publication Date: 2021.06.08 SCHMALZ FLEXIBLE GRIPPING INC
  • US11027423B2 patent drawing
  • US11027423B2 patent drawing
  • US11027423B2 patent drawing

AI summary

A soft robotic actuator is disclosed. The actuator includes a first portion with a substantially constant profile and a second portion with a regularly varying profile, and bends in a pressure-dependent fashion as the internal pressure within the actuator is increased or decreased.