SOI Image Sensor Pixel Structure for Optical Interference Isolation

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Solution Overview

Problem

Image sensors, particularly CMOS image sensors, face challenges in pixel performance due to light interference affecting photodiodes and electrical signals, leading to image deformation issues with high-speed moving objects and optical interference between adjacent photodiodes.

Innovation Solution

The use of a silicon-on-insulator (SOI) substrate in the image sensor design, which includes a silicon base, doped regions, isolation structures, a transistor, interconnect structure, passivation layer, and microlens, results in a photodiode with a large light-receiving area and reduced parasitic capacitance, enhancing pixel performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional CMOS image sensor structure is used, then the manufacturing process is simple and mass production is feasible, but the pixel performance is degraded due to optical interference between adjacent photodiodes and deformation of images of high-speed moving objects

Engineering Contradiction:
Improvepixel performanceVSAvoidoptical interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The pixel layer is divided into multiple independent photodiodes with individual readout circuits, allowing each pixel to operate independently and reducing optical interference between adjacent pixels through physical separation and isolation structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Isolation structures are introduced between adjacent photodiodes to block optical interference, and the silicon-on-insulator substrate provides an intermediate insulating layer that reduces parasitic capacitance and improves signal isolation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If the photodiode light-receiving area is increased to improve light sensitivity, then more light can be captured, but the device area increases and integration density decreases

Engineering Contradiction:
Improvelight sensitivityVSAvoiddevice area
Core Design Contradiction:
Use of energy by moving objectVSArea of stationary object

Solution Approach 1:

Multiple functional components (photodiode, transfer gate, reset gate, readout circuit) are merged into a highly integrated pixel structure that maximizes the light-receiving area while minimizing the total pixel area through three-dimensional stacking and layered integration

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pixel structure transitions from a two-dimensional planar layout to a three-dimensional stacked architecture, allowing the photodiode to occupy the maximum area for light reception while other components are arranged in vertical layers above and below

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If a silicon-on-insulator substrate is used to reduce parasitic capacitance and improve pixel performance, then conversion gain increases, but the manufacturing complexity increases

Engineering Contradiction:
Improveconversion gainVSAvoidmanufacturing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The substrate structure is changed from conventional bulk silicon to silicon-on-insulator, fundamentally altering the electrical parameters by reducing parasitic capacitance and improving isolation, which directly enhances conversion gain and pixel performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The silicon-on-insulator substrate combines silicon active layers with insulator layers (such as buried oxide), creating a composite material structure that provides both electrical isolation and mechanical support while enabling reduced parasitic capacitance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves pixel performance by increasing the light-receiving area and potential well capacity, resulting in higher conversion gain and better image sensing capabilities while minimizing optical interference.

Implementation Method 1

When light from the outside enters the image sensor, the pixel performance of the image sensor is affected by the amount of light entering the photodiode

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12094905B2Image sensor and manufacturing method thereof
Publication Date: 2024.09.17 POWERCHIP SEMICON MFG CORP
  • US12094905B2 patent drawing
  • US12094905B2 patent drawing
  • US12094905B2 patent drawing

AI summary

Provided are an image sensor and a manufacturing method thereof. In the image sensor, an insulating layer and a first silicon layer are sequentially on a silicon base. A first isolation structure is in the first silicon layer to define an active area (AA). A doped region is in a part of the first silicon layer in the AA and in a part of the silicon base thereunder. A second silicon layer is in a part of the first silicon layer in the AA and extends into the silicon base. An interconnection structure is on the first silicon layer and electrically connected with a transistor. A second isolation structure is in the silicon base under the first isolation structure and connected to the insulating layer. A passivation layer surrounds the silicon base and is connected to the doped region. A microlens is on the silicon base.