Vehicle Solar Charging Control for Auxiliary Load Prioritization

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Solution Overview

Problem

Existing solar charging systems for vehicles often abruptly stop charging the drive battery after activation due to high initial power consumption by auxiliary systems, leading to insufficient charging.

Innovation Solution

A solar charging system with a control unit that calculates the generated power and adjusts the power distribution between the auxiliary system and the drive battery by stopping power supply to the auxiliary system when the difference between the generated power and the average power consumption is less than a threshold value, ensuring sufficient charging of the drive battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If power is supplied to the auxiliary system immediately after activation, then the auxiliary devices can operate, but the power consumption increases and causes abrupt stopping of drive battery charging

Engineering Contradiction:
Improveauxiliary system operationVSAvoidcharging stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control unit calculates the difference between generated power and average auxiliary power consumption before deciding to supply power to the auxiliary system. This preliminary calculation prevents abrupt charging stoppage by ensuring sufficient power margin is available.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from power consumption monitoring to dynamically adjust power supply decisions. The control unit continuously monitors the difference between generated power and auxiliary power consumption, and adjusts auxiliary power supply accordingly to maintain stable charging.

Inventive Principle:
Principle #23Feedback

2Reliability

If power is supplied to charge the drive battery, then the battery can be charged, but the auxiliary system power consumption reduces the available charging power

Engineering Contradiction:
Improvecharging effectivenessVSAvoidavailable charging power
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control unit changes the parameter of power supply decision based on the calculated difference between generated power and average auxiliary consumption. When the difference exceeds a threshold, power is supplied to the auxiliary system; otherwise, charging is prioritized.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the solar charging system is activated, then charging can begin, but high initial power consumption causes insufficient charging

Engineering Contradiction:
Improvecharging outputVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

Before activating power supply to the auxiliary system, the control unit performs a preliminary calculation of the difference between generated power and average auxiliary consumption. This prevents energy loss from abrupt charging stoppage and ensures sufficient charging output.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback control by continuously monitoring power consumption and generated power, adjusting the power supply to the auxiliary system to maintain optimal charging output while accounting for energy losses.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach prevents abrupt stopping of drive battery charging and ensures continued charging, even with high initial power consumption by the auxiliary system, thereby maintaining battery levels effectively.

Implementation Method 1

a solar panel configured to generate power in response to irradiation with solar light

Methodology Applied
Scientific EffectSolar energy conversion: Photovoltaic Effect

Data Source

PatentUS20240326624A1Solar charging system
Publication Date: 2024.10.03 TOYOTA JIDOSHA KK
  • US20240326624A1 patent drawing
  • US20240326624A1 patent drawing
  • US20240326624A1 patent drawing

AI summary

A vehicle is equipped with a drive system and an auxiliary system including one or more auxiliary devices. A solar charging system includes a solar panel and a control unit. The control unit calculates a generated power that is power generated by the solar panel. When power is supplied to the auxiliary system and the drive battery is charged, the control unit stops supplying power to the auxiliary system and charging a drive battery in a case in which a difference obtained by subtracting an average value of a supplied power to the auxiliary system during a previous charging of the drive battery from the generated power is less than a first threshold value.