Textured Solar Cell Module Surface for Hidden Electrodes

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Solution Overview

Problem

Conventional solar cell modules suffer from reduced light-receiving area and aesthetic issues due to visible electrodes, which lowers energy efficiency when attempts are made to conceal them.

Innovation Solution

A solar cell module design featuring a first substrate with convex and concave portions and an inflection portion, where the concave portion is formed to correspond to the electrode's longitudinal direction, and a non-transmissive coating layer is used to visually conceal the electrode while minimizing the reduction in light-receiving area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If electrodes are concealed by a separate configuration, then the aesthetics of buildings is improved, but the overall light receiving area of the solar cell module is reduced

Engineering Contradiction:
Improveaesthetics of building exteriorVSAvoidlight receiving area
Core Design Contradiction:
ShapeVSArea of stationary object

Solution Approach 1:

The patent merges the electrode concealment function with the light-receiving surface structure itself. The front surface of the solar cell is designed with a specific pattern that simultaneously serves as both the light-receiving area and the concealment structure, eliminating the need for separate concealing configurations that would reduce the light-receiving area.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The front surface structure of the solar cell is designed to perform multiple functions: it serves as the light-receiving surface for energy generation, the aesthetic exterior surface for building integration, and the concealment structure for hiding electrodes. This multi-functionality resolves the contradiction by making the same structure serve all purposes without requiring additional elements that would reduce light-receiving area.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Shape

If electrodes are concealed by a separate configuration, then the aesthetics of buildings is improved, but the efficiency of production of electric energy is lowered

Engineering Contradiction:
Improveaesthetics of building exteriorVSAvoidefficiency of electric energy production
Core Design Contradiction:
ShapeVSProductivity

Solution Approach 1:

The patent combines the electrode concealment function with the light-receiving surface structure itself. The front surface is designed with a specific pattern that simultaneously serves as both the light-receiving area and the concealment structure, eliminating the need for separate concealing configurations that would reduce the light-receiving area and thus maintain energy production efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The front surface structure is designed to perform multiple functions including serving as the light-receiving surface for energy generation, the aesthetic exterior surface, and the concealment structure for hiding electrodes. This multi-functionality resolves the contradiction by making the same structure serve all purposes without requiring additional elements that would reduce light-receiving area and thus maintain energy production efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively conceals the electrodes through diffuse reflection of sunlight, maintaining the solar cell module's light-receiving area and energy efficiency while enhancing building aesthetics.

Implementation Method 1

diffuse reflection of sunlight is generated between the concave portion and the inflection portion, and the diffuse reflection of sunlight has an effect of visually concealing the electrode

Methodology Applied
Scientific EffectDiffuse reflection: Reflection

Data Source

PatentEP4443521A1Solar cell module
Publication Date: 2024.10.09 HANWHA SOLUTIONS CORP
  • EP4443521A1 patent drawingFigure 1~2
  • EP4443521A1 patent drawingFigure 3~4(c)
  • EP4443521A1 patent drawingFigure 5~6

AI summary

A solar cell module is disclosed. The solar cell module according to an embodiment of the present invention may include: a solar cell including an electrode, wherein the electrode generates electricity using sunlight and transfers electricity; a first substrate disposed above the solar cell; and a second substrate disposed below the solar cell, wherein the first substrate comprises: a body; an convex portion protruding upward from the body; an concave portion formed close to the body than the convex portion; and an inflection portion formed at a midpoint between the convex portion and the concave portion, and wherein a distance between the concave portion and the inflection portion is greater than a width of the electrode.