Solenoid-Driven Bipolar Forceps for Small Cannula Endoscopy

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Solution Overview

Problem

Designing endoscopic forceps for use with smaller cannulas less than five millimeters poses challenges due to size constraints, requiring an end effector assembly that maintains integrity and functionality without compromise.

Innovation Solution

A bipolar forceps with a housing, handle assembly, and end effector assembly featuring movable jaw members driven by a solenoid and drive rod, capable of rotating to clamp tissue, connected to a source of electrosurgical energy, allowing for precise tissue manipulation and sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If endoscopic forceps are designed for use with smaller cannulas (less than five millimeters), then the cannula size is reduced, but the design complexity and difficulty increase due to size constraints

Engineering Contradiction:
Improvecannula sizeVSAvoiddesign complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The end effector assembly is designed with nested components where the jaw members, drive rod, and other mechanical elements are arranged in a compact, space-efficient configuration that fits within the constrained dimensions of small cannulas while maintaining full functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The forceps incorporate a solenoid-driven dynamic mechanism that allows the jaw members to move between open and closed positions through electromagnetic actuation, enabling functional complexity to be achieved through controlled motion rather than static structural complexity

Inventive Principle:
Principle #15Dynamics

2Length of moving object

If the end effector assembly is made compact for small cannulas, then the cannula size is reduced, but the functionality and integrity of the forceps may be compromised

Engineering Contradiction:
Improvecannula sizeVSAvoidfunctionality integrity
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The traditional mechanical cable-driven actuation system is replaced with a solenoid-based electromagnetic actuation system that directly drives the jaw members, eliminating the need for complex external cable routing and improving reliability within the compact form factor

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The end effector assembly is designed with multi-functional capability, integrating tissue grasping, sealing, and cutting functions within a single compact device that can be inserted through small cannulas, ensuring that reduced size does not compromise functional versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective tissue grasping and sealing through precise mechanical and electrical control, accommodating smaller cannulas while maintaining the integrity and functionality of the end effector assembly.

Implementation Method 1

A solenoid is in operative communication with the movable handle and operatively couples to a drive rod that operatively couples to at least one of the first and second jaw members for causing movement thereof

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

Electrosurgical forceps utilize both mechanical clamping action and electrical energy to effect hemostasis by heating the tissue and blood vessels to coagulate, cauterize, seal, cut, desiccate, and/or fulgurate tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10085794B2Apparatus, system and method for performing an electrosurgical procedure
Publication Date: 2018.10.02 COVIDIEN LP
  • US10085794B2 patent drawing
  • US10085794B2 patent drawing
  • US10085794B2 patent drawing

AI summary

The present disclosure provides a bipolar forceps. The bipolar forceps includes a housing having a handle assembly including a movable handle and one or more shafts. An end effector assembly operatively connects to a distal end of the shaft and includes a pair of first and second jaw members. A solenoid is in operative communication with the movable handle and operatively couples to a drive rod operatively coupled to at least one of the first and second jaw members for causing movement thereof. One or both of the first and second jaw members includes one or more teeth configured to engage one or more teeth located on the drive rod such that rotation of the solenoid imparts one of longitudinal and rotational movement of the drive rod such that at least one of the first and second jaw members moves between the open and closed positions.