Solid Electrolyte DC-DC Converter With Dual-Mode Capacitor Switching

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Solution Overview

Problem

Existing DC-DC converters face inefficiencies due to limitations in switching frequency and operating modes, particularly when integrating capacitors into chips, where liquid electrolyte capacitors are not viable, and solid electrolyte capacitors lose efficiency at high frequencies.

Innovation Solution

A DC-DC converter utilizing solid electrolyte capacitors that switch between ionic and electrostatic operating modes based on frequency, with adaptive switching frequency controlled by power demand, employing multiple switching cells and oscillators to optimize efficiency across different power requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If solid electrolyte capacitors are used in DC-DC converters, then the converter can be integrated on chip, but the capacitor loses efficiency at high switching frequencies

Engineering Contradiction:
Improveintegrability on chipVSAvoidcapacitor efficiency at high frequency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the switching frequency variable rather than fixed. The control circuit dynamically adjusts the switching frequency based on the operating mode selected for the solid electrolyte capacitor. When the capacitor operates in ionic mode, the switching frequency is kept below the cutoff frequency to maintain efficiency. When switched to electrostatic mode, the frequency can be increased. This dynamic adaptation resolves the contradiction between integrability and high-frequency efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the solid electrolyte capacitor by selecting between two distinct modes: ionic mode and electrostatic mode. Each mode has different optimal frequency ranges. The control circuit monitors the operating conditions and adjusts the switching frequency parameter accordingly to match the selected mode, thereby maintaining capacitor efficiency while enabling chip integration.

Inventive Principle:
Principle #35Parameter changes

2Power

If switching frequency is increased to meet power demand, then power delivery capability improves, but solid electrolyte capacitor efficiency decreases

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidcapacitor efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent implements dynamic switching frequency adjustment based on power demand and capacitor mode. The control circuit increases switching frequency when electrostatic mode is selected to meet higher power demands, while maintaining lower frequencies in ionic mode to preserve efficiency. This dynamic approach allows the system to adapt power delivery capability to actual needs without permanently sacrificing capacitor efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The solid electrolyte capacitor is designed to perform multiple functions through two operating modes: ionic mode for efficient low-frequency operation and electrostatic mode for high-frequency operation. This multi-functionality allows the same capacitor to serve different power delivery requirements without external replacement, resolving the contradiction between power capability and efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If switching frequency is decreased to maintain capacitor efficiency, then energy loss reduces, but power delivery capability is limited

Engineering Contradiction:
Improveenergy lossVSAvoidpower delivery capability
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The capacitor's dual-mode operation provides universality, allowing it to deliver adequate power in ionic mode at lower frequencies while maintaining efficiency. When higher power is needed, the system switches to electrostatic mode which can handle higher frequencies and thus higher power demands. This eliminates the need to choose between efficiency and power capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system changes the operational parameters of the capacitor by switching between ionic and electrostatic modes. In ionic mode, lower switching frequencies maintain efficiency with acceptable power delivery. When power delivery capability needs enhancement, the system transitions to electrostatic mode and adjusts frequency parameters accordingly, allowing higher power output without excessive energy loss.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The converter achieves improved efficiency by dynamically switching between ionic and electrostatic modes, enhancing charge storage and reducing losses, thereby optimizing power conversion efficiency according to the load's energy density and power demands.

Implementation Method 1

at least one first solid electrolyte capacitor having an ionic-type operation below a cutoff frequency and an electrostatic-type operation for higher frequencies

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

an electrostatic-type operation for higher frequencies

Methodology Applied
Scientific EffectElectrostatic field storage: Electrostatics

Data Source

PatentUS20240186897A1Power converter
Publication Date: 2024.06.06 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • US20240186897A1 patent drawing
  • US20240186897A1 patent drawing
  • US20240186897A1 patent drawing

AI summary

The present description concerns a DC-DC converter (100) comprising a first node (N1) and a second node (N2) intended to receive a DC voltage to be converted; a third node (N3) intended to deliver a DC voltage referenced to the second node; at least one first solid electrolyte capacitor (C1); at least one first switching cell (420) formed of four switches (421, 422, 431, 432) respectively coupling a first electrode of the capacitor to the first node and to the third node and a second electrode of the capacitor to the second node and to the third node; the switching frequency of the switches being adapted to the power required at the output and to selecting an operating mode of the first capacitor from among an electrostatic operating mode and an ionic operating mode.