Solid Polymer Membrane Electrode pH Control

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Solution Overview

Problem

The pH of electrolyzed hydrogen water generated during electrolysis increases beyond tolerable levels for drinking water, limiting the electrolysis time and dissolved hydrogen amount in conventional electrolysis systems.

Innovation Solution

A solid polymer membrane electrode with a hydrocarbon-based cation exchange membrane having a specific ion exchange capacity range (0.002 mmol/cm² to 0.030 mmol/cm²) and platinum group metal catalyst layers is used, which suppresses the pH increase by controlling the movement of cations like Ca ions, thereby enhancing the dissolved hydrogen content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional electrolysis systems are used to generate electrolyzed hydrogen water, then dissolved hydrogen content increases, but pH increases beyond tolerable levels for drinking water

Engineering Contradiction:
Improvedissolved hydrogen contentVSAvoidpH increase
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the ion exchange capacity of the solid polymer membrane (0.002-0.030 mmol/cm²) and the thickness of catalyst layers (5-50 nm) to optimize the balance between hydrogen generation and pH control. By adjusting these parameters, the system maintains dissolved hydrogen content while preventing excessive pH increase that would make the water unsuitable for drinking.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining a solid polymer membrane with specific ion exchange capacity with ultra-thin platinum group metal catalyst layers. This composite structure enables simultaneous hydrogen generation and pH control, resolving the contradiction between increasing dissolved hydrogen and maintaining tolerable pH levels.

Inventive Principle:
Principle #40Composite materials

2Duration of action of moving object

If electrolysis time is extended to increase dissolved hydrogen amount, then pH increases beyond tolerable levels, limiting further electrolysis

Engineering Contradiction:
Improveelectrolysis timeVSAvoidpH increase
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent implements feedback control through the solid polymer membrane's ion exchange capacity, which automatically regulates cation transport based on pH conditions. As pH increases during electrolysis, the membrane's ion exchange properties modulate to maintain balance, enabling extended electrolysis time without exceeding tolerable pH levels and thus allowing continuous hydrogen generation.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If solid polymer membrane with high ion exchange capacity is used to control pH, then pH increase is suppressed, but manufacturing complexity and cost increase

Engineering Contradiction:
ImprovepH controlVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent simplifies manufacturing by specifying a practical range for ion exchange capacity (0.002-0.030 mmol/cm²) that is easy to control during production. This parameter range achieves effective pH control while remaining manufacturable with conventional techniques, avoiding excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent combines the solid polymer membrane with ultra-thin catalyst layers (5-50 nm) to create a composite structure where each component performs a specific function. This division of labor simplifies manufacturing by allowing independent optimization of membrane selection and catalyst deposition processes.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the generation of electrolyzed hydrogen water with a sufficient dissolved hydrogen amount while maintaining a tolerable pH, ensuring the water is safe for consumption and effective in therapeutic applications.

Implementation Method 1

the solid polymer membrane has an ion exchange capacity per unit area of 0.002 mmol/cm2 or more and 0.030 mmol/cm2 or less

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

catalyst layers containing a platinum group metal and provided on the back and front of the solid polymer membrane

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

catalyst layers containing a platinum group metal and provided on the back and front of the solid polymer membrane

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP3536824B1Solid polymer film electrode
Publication Date: 2021.04.21 NIHON TRIM KO LTD
  • EP3536824B1 patent drawingFigure 1~2
  • EP3536824B1 patent drawingFigure 3
  • EP3536824B1 patent drawing

AI summary

A problem of the present invention is to provide a solid polymer membrane electrode capable of obtaining electrolyzed hydrogen water in which an increase of the pH is suppressed and which has a sufficient dissolved-hydrogen amount. The present invention is concerned with a solid polymer membrane electrode for generating electrolyzed water, wherein the solid polymer membrane electrode includes a solid polymer membrane and catalyst layers containing a platinum group metal and provided on the back and front of the solid polymer membrane; and the solid polymer membrane is a hydrocarbon-based cation exchange membrane and has an ion exchange capacity per unit area of 0.002 mmol/cm2 or more and 0.030 mol/cm2 or less.