Source Bus Bar FET Layout for Thermal Isolation in Transistor Arrays

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Solution Overview

Problem

Heat interference occurs between multiple unit FET groups in the extending direction of fingers in semiconductor devices, affecting their operational consistency.

Innovation Solution

A semiconductor device design featuring a source bus bar overlapping via holes that penetrate through the substrate, with transistors arranged to sandwich the bus bar, and incorporating thermal isolation via holes and metal layers to reduce heat interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple unit FET groups are arranged in the extending direction of fingers to increase device capacity, then the device can handle higher current and power, but heat interference occurs between adjacent FET groups affecting operational consistency

Engineering Contradiction:
Improvedevice capacityVSAvoidheat interference
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The device is divided into multiple independent FET groups (first FET group and second FET group) that are spatially separated by the source bus bar structure. Each FET group operates independently with its own heat dissipation path, preventing thermal coupling between groups while maintaining high overall device capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The source bus bar serves as a thermal intermediary structure that physically separates the first and second FET groups. This intermediary element provides electrical connection while creating thermal isolation, allowing current to flow through multiple groups without direct heat transfer between them.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If transistors are arranged in a compact configuration to reduce device area, then space utilization is improved, but heat dissipation becomes more difficult and heat interference increases

Engineering Contradiction:
Improvedevice areaVSAvoidheat dissipation
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The source bus bar extends in the thickness direction (vertical dimension) of the substrate, creating a three-dimensional arrangement that separates FET groups vertically rather than only horizontally. This dimensional approach reduces the planar area required while providing effective thermal separation pathways in the vertical direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If via holes are added to the source bus bar for thermal isolation, then heat interference is reduced, but device complexity and manufacturing steps increase

Engineering Contradiction:
Improveheat interferenceVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The via holes in the source bus bar serve multiple functions simultaneously: they provide thermal isolation between FET groups, maintain mechanical structural integrity of the bus bar, and enable electrical connection pathways. This multi-functionality reduces the need for separate dedicated thermal isolation structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively suppresses heat interference between FET groups, maintaining consistent operation and reducing inductance and electromagnetic coupling, thereby enhancing high-frequency characteristics.

Implementation Method 1

a source bus bar provided on a first surface of a substrate and overlapping with a first via hole penetrating through the substrate as viewed from a thickness direction of the substrate

Methodology Applied
Scientific EffectThermal isolation: Thermal Insulation

Data Source

PatentUS12593502B2Interconnected array transistors including source and drain bus bars and fingers
Publication Date: 2026.03.31 SUMITOMO ELECTRIC DEVICE INNOVATIONS
  • US12593502B2 patent drawing
  • US12593502B2 patent drawing
  • US12593502B2 patent drawing

AI summary

A semiconductor device includes a source bus bar provided on a first surface of a substrate and overlapping with a first via hole penetrating through the substrate, a plurality of first transistors arranged in a second direction intersecting a first direction, each of the first transistors including a first source finger, a first drain finger and a first gate finger which extend in the first direction on the first surface, the first source finger being electrically connected to the source bus bar, and a plurality of second transistors arranged in the second direction, each of the second transistors including a second source finger, a second drain finger and a second gate finger which extend in the first direction on the first surface, the second source finger being electrically connected to the source bus bar, the first transistors and the second transistors sandwiching the source bus bar.