Multijunction Solar Cell Band Gap Grading for Space Radiation
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Solution Overview
Problem
Current multijunction solar cells for space applications face challenges in maximizing energy conversion efficiency and radiation resistance due to complex design parameters and unpredictable interactions between material variables, leading to suboptimal performance over the satellite's service life.
Innovation Solution
A multijunction solar cell design featuring a graded band gap in the active layer of at least one subcell, increasing the band gap from the top surface to the junction, which enhances current collection and radiation performance, and optimizing the solar cell for different orbital environments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional multijunction solar cell design with uniform band gap is used, then the manufacturing process is simpler, but the energy conversion efficiency and radiation resistance are suboptimal
Solution Approach 1:
The patent applies local quality by implementing a graded band gap structure where the band gap energy varies spatially within the active layer of the solar cell. Specifically, the band gap is engineered to increase from the top surface toward the junction, creating different local optical and electrical properties that optimize both current collection and radiation hardness. This non-uniform structure allows different regions of the same layer to serve different functions, resolving the contradiction between simplified design and enhanced performance.
Solution Approach 2:
The patent employs parameter changes by systematically varying the band gap energy parameter throughout the active layer thickness. By controlling the composition gradient of the semiconductor material (e.g., varying InGaAsP composition), the band gap is tuned to increase toward the junction. This parameter variation enables optimization of carrier collection efficiency and radiation resistance without requiring fundamentally different device architectures, thus improving reliability while managing complexity.
2Productivity
If the band gap is increased from the top surface to the junction, then the short circuit current density and open circuit voltage improve, but the manufacturing precision requirements increase
Solution Approach 1:
The patent implements parameter changes by controlling the composition gradient of the semiconductor material during epitaxial growth. The band gap is varied continuously or in steps from the top surface to the junction by adjusting the material composition (e.g., InGaAsP with varying In content). This systematic parameter variation enables optimization of both short circuit current and open circuit voltage while using established manufacturing techniques.
Solution Approach 2:
The patent incorporates feedback mechanisms through in-situ monitoring and characterization of the band gap gradient during and after fabrication. By measuring the actual band gap profile and comparing it to the target gradient, manufacturing parameters can be adjusted to achieve the desired power output characteristics. This feedback loop helps manage the precision requirements by enabling real-time or post-process correction of gradient variations.
3Reliability
If a graded band gap structure is implemented, then the fill factor and radiation hardness improve, but the device complexity increases
Solution Approach 1:
The patent applies local quality by creating a graded band gap structure within the active layer that provides different local properties optimized for radiation resistance. The gradient in band gap energy creates varying depletion region characteristics and carrier collection efficiencies at different depths, enhancing the cell's ability to withstand radiation damage. This localized property variation achieves improved reliability without requiring multiple separate layers or complex heterostructures.
Solution Approach 2:
The patent employs composite materials by using a single semiconductor material system (e.g., InGaAsP) with continuously varying composition rather than discrete layers of different materials. This compositional grading within a unified material system achieves the desired radiation hardness and electrical performance while avoiding the interface defects and manufacturing complexity associated with multi-material heterostructures. The composite approach maintains structural simplicity while achieving enhanced reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The graded band gap design improves the short circuit current density, open circuit voltage, and fill factor, resulting in increased power output and enhanced radiation hardness, thereby extending the solar cell's efficiency over its operational life.
Implementation Method 1
the base and emitter layer of at least one of the subcells has a graded band gap throughout at least a portion of the thickness of its active layer with a band gap adjacent the junction in the range of 20 to 300 meV greater than the band gap away from the junction
Implementation Method 2
an upper first solar subcell; a second solar subcell adjacent to the first solar subcell and including an emitter layer and a base layer and having a second band gap in the range of approximately 1.55 to 1.8 eV and being lattice matched with the upper first solar subcell, wherein the emitter and base layers of the second solar subcell form a photoelectric junction
Data Source
AI summary
A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; and a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of its emitter layer and base layer.


