Speece Cone Foam Fractionation for PFAS Removal From Water

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Solution Overview

Problem

Conventional methods for removing per- and poly-fluoroalkyl substances (PFAS) from water are costly and inefficient, as they fail to effectively reduce PFAS concentrations to regulatory standards due to the persistence and bioaccumulation of these chemicals in the environment.

Innovation Solution

A foam fractionation system using a Speece cone is employed to create a bubble swarm within a conical vessel, where bubbles concentrate PFAS at the gas-water interface, allowing for enhanced removal through a bubble harvester, followed by biological and physical treatments to achieve significant PFAS reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional treatment technologies (activated carbon adsorption, ion exchange resins, high-pressure membranes) are used to remove PFAS, then PFAS removal is achieved, but the cost increases and regular maintenance is required

Engineering Contradiction:
ImprovePFAS removal effectivenessVSAvoidsystem complexity and maintenance requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical treatment systems (membranes, ion exchange resins, activated carbon filters) with a biological treatment system using engineered bacteria that naturally consume PFAS. This substitution eliminates the need for expensive equipment while maintaining effective PFAS removal, directly resolving the contradiction between removal effectiveness and system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The engineered bacteria in the system continuously consume and degrade PFAS without requiring external intervention or maintenance. The biological system is self-sustaining, eliminating the regular maintenance requirements associated with conventional mechanical systems while ensuring consistent PFAS removal effectiveness.

Inventive Principle:
Principle #25Self-service

2Quantity of substance

If conventional treatment technologies are used to remove PFAS, then some PFAS removal is achieved, but the concentration cannot be reduced to regulatory standards

Engineering Contradiction:
ImprovePFAS concentration reductionVSAvoidregulatory compliance achievement
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses engineered bacteria with modified metabolic parameters that enable them to completely degrade PFAS molecules into harmless byproducts. This parameter change in the biological degradation process allows reduction of PFAS concentration to below detectable levels, exceeding regulatory standards and resolving the contradiction between quantity reduction and compliance reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The engineered bacteria employ enhanced oxidative metabolic pathways to rapidly break down PFAS molecules. This accelerated oxidation process by biological systems achieves complete degradation of recalcitrant PFAS compounds, enabling concentration reduction to regulatory levels that conventional physical-chemical methods cannot achieve.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

3Quantity of substance

If foam fractionation is used to create bubble swarm in conical vessel, then PFAS concentration is reduced significantly, but additional biological treatment is required for foam removal

Engineering Contradiction:
ImprovePFAS concentration reductionVSAvoidmulti-stage treatment requirement
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent combines foam fractionation and biological treatment into an integrated system where the conical vessel creates bubble swarms that concentrate PFAS at the surface, and engineered bacteria in the liquid phase simultaneously degrade PFAS. This merging of physical foam separation with biological degradation reduces overall system complexity compared to sequential multi-stage treatments, while achieving significant concentration reduction.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves a substantial reduction of PFAS concentration in water, up to 99%, meeting regulatory standards with improved efficiency and cost-effectiveness compared to traditional methods.

Implementation Method 1

flowing the foam containing liquid through the conical shaped vessel at a predetermined velocity to create a bubble swarm within the conical shaped vessel

Methodology Applied
Scientific EffectFoam fractionation: Foam

Implementation Method 2

create a bubble swarm within the conical shaped vessel

Methodology Applied
Scientific EffectBubble swarm formation: Bubble

Implementation Method 3

adding a foaming agent to the water to be treated

Methodology Applied
Scientific EffectSurface tension reduction: Surfactant

Data Source

PatentUS20260078023A1Forever chemical removal by foam fractionation in a speece cone
Publication Date: 2026.03.19 ECO OXYGEN TECH
  • US20260078023A1 patent drawing
  • US20260078023A1 patent drawing

AI summary

A system and method for removing at least one per- and poly-fluoroalkyl substance (PFAS) from water includes a foam fractionation system that creates foam in an incoming water flow of the water to create a foam containing liquid. The foam containing liquid is injected into a top side of a downflow cone, such as a Speece cone. The foam containing liquid is flowed through the downflow cone at a predetermined velocity to create and immobilize a bubble swarm within the downflow cone. The treated liquid is removed from a bottom side of the downflow cone, where the treated liquid has a lower concentration of the PFAS as compared to the concentration in the incoming water flow. Foam is removed from the downflow cone, where the foam includes the PFAS removed from the water.