Spherical SiOx Anode Particles for Low-Expansion Li-Ion Cycling

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Solution Overview

Problem

SiOx negative electrode materials for lithium ion batteries face challenges with high volume expansion during cycling, leading to instability and reduced performance due to non-uniform particle shapes causing electrolyte infiltration and SEI film fractures.

Innovation Solution

A silicon oxygen material with spherical primary particles having a Wadell sphericity greater than 0.92, potentially doped with reducing metals or metal compounds, is developed to maintain structural stability and minimize volume expansion by uniform contraction and expansion, reducing electrolyte infiltration and SEI film generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If SiOx negative electrode material is used, then high capacity is achieved, but volume expansion rate reaches about 200% during cycling

Engineering Contradiction:
ImprovecapacityVSAvoidvolume expansion rate
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The SiOx particles are divided into primary particles (1-10 μm) that aggregate into secondary particles (10-50 μm). This segmentation allows the primary particles to undergo uniform volume expansion during lithium insertion/extraction, preventing structural collapse while maintaining high capacity. The secondary particle structure provides additional space to accommodate expansion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Primary SiOx particles are nested within secondary particle structures, creating a hierarchical architecture. The primary particles are distributed within the secondary particles, allowing each primary particle to expand independently while the secondary particle structure provides overall structural support and accommodates total volume changes.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If non-spherical particles are used, then manufacturing is easier, but structural stability deteriorates due to non-uniform stress distribution

Engineering Contradiction:
Improveparticle formationVSAvoidstructural stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The SiOx particles are designed with high sphericity (Wadell sphericity ≥0.92). Spherical shapes ensure uniform stress distribution during volume expansion and contraction, preventing the formation of weak spots and structural collapse. The spherical morphology is achieved through controlled aggregation of primary particles into secondary particles.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Productivity

If high surface area particles are used, then reactivity is improved, but SEI film generation increases causing irreversible capacity loss

Engineering Contradiction:
ImprovereactivityVSAvoidirreversible capacity loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The particle system is segmented into primary particles (1-10 μm) and secondary particles (10-50 μm). This segmentation optimizes the balance between surface area and SEI film generation. The small primary particles provide high reactivity, while their aggregation into secondary particles reduces the total exposed surface area, minimizing SEI film formation and irreversible capacity loss.

Inventive Principle:
Principle #1Segmentation

4Volume of moving object

If particle structure collapses during cycling, then volume expansion is reduced, but electrolyte infiltration increases causing continuous SEI film generation

Engineering Contradiction:
Improvevolume expansionVSAvoidelectrolyte infiltration
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The spherical particle structure with high sphericity ensures uniform stress distribution during volume expansion, preventing structural collapse and the formation of weak spots. This maintains particle integrity throughout cycling, preventing electrolyte infiltration and continuous SEI film generation while accommodating the necessary volume expansion for high capacity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spherical silicon oxygen material enhances cycling performance and reduces irreversible capacity loss by maintaining structural integrity and minimizing SEI film growth, leading to improved capacity retention and rate performance.

Implementation Method 1

The spherical particles have an isotropic feature so that they are uniformly contract and expand outward along a radial direction during a cycling process

Methodology Applied
Scientific EffectIsotropic expansion and contraction:

Implementation Method 2

feeding raw materials for preparing a silicon oxygen material into a plasma stream to react

Methodology Applied
Scientific EffectPlasma reaction: Plasma

Implementation Method 3

cooling the reacted product to obtain a silicon oxygen material including silicon oxide

Methodology Applied
Scientific EffectCooling and solidification: Cooling

Implementation Method 4

The silicon oxide is primary particles of the spherical silicon oxide

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Data Source

PatentUS20240021819A1Silicon oxygen material, negative electrode material, method for preparing the same, and lithium ion battery
Publication Date: 2024.01.18 BTR NEW MATERIAL GRP CO LTD
  • US20240021819A1 patent drawing
  • US20240021819A1 patent drawing
  • US20240021819A1 patent drawing

AI summary

A silicon oxygen material, a negative electrode material, and its preparation method, and a lithium ion battery is disclosed. The silicon oxygen material includes a silicon oxide having a chemical formula SiOx, where 0<x<2, wherein the silicon oxygen material is primary particles having a Wadell sphericity greater than 0.92. The negative electrode material provided by the present disclosure includes the silicon oxide having a high sphericity, the silicon oxide has a more stable structure during a cycling process, so that it is capable of avoiding the problem of cracking of particles of the material due to repeated generation of the SEI film, thereby improving cycling performance of the material and reducing the volume expansion due to SEI film generation.