Spinel Positive Electrode Coated with Inorganic Solid Electrolyte

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Solution Overview

Problem

Non-aqueous electrolyte secondary batteries with inorganic solid electrolyte coatings on positive electrode active materials face durability issues due to film deterioration from the expansion and contraction of the active material during charge and discharge, leading to reduced cycle characteristics.

Innovation Solution

A lithium-containing composite oxide with a spinel structure, containing Ti and/or Mg, is used as the positive electrode active material, coated with an inorganic solid electrolyte film, which reduces the volume change of the active material during charging and discharging, thereby preventing film deterioration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the surface of positive electrode active material is coated with inorganic solid electrolyte, then decomposition reaction of electrolyte solution is suppressed, but film deteriorates due to expansion and contraction of active material during charge and discharge

Engineering Contradiction:
Improvedecomposition suppressionVSAvoidfilm stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention changes the compositional parameters of the spinel structure by incorporating additional elements (Fe, Co, Ni, Mn, Al, Ti, Mg, Zn, or In) in specific amounts. This parameter modification reduces the volume change of the positive electrode active material during charge and discharge, thereby preventing film deterioration while maintaining decomposition suppression functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure by coating the spinel-type lithium-containing composite oxide with an inorganic solid electrolyte film. This composite material approach combines the decomposition suppression capability of the solid electrolyte coating with the improved volume stability of the modified spinel structure

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If high-voltage operation is implemented, then energy density is improved, but electrolyte decomposition increases

Engineering Contradiction:
Improveenergy densityVSAvoidelectrolyte decomposition
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The inorganic solid electrolyte coating acts as an intermediary layer between the positive electrode active material and the liquid electrolyte solution. This intermediate film prevents direct contact and decomposition reactions, enabling high-voltage operation (4.3V or higher) without excessive electrolyte decomposition

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If additional elements are added to spinel structure, then volume change is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvevolume stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention modifies the compositional parameters of the spinel structure by adding specific elements in controlled amounts (0.01-1.0 mol each). These parameter changes achieve volume stability while maintaining a relatively simple manufacturing process through conventional solid-state reaction methods

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the durability of the battery by minimizing film degradation and improving cycle characteristics, as evidenced by increased capacity retention rates.

Implementation Method 1

coating the surface of a positive electrode active material with a lithium ion-conductive glass to reduce a contact area between the positive electrode active material and the electrolyte solution

Methodology Applied
Scientific EffectPhysical barrier (coating): Coatings

Implementation Method 2

a lithium-containing composite oxide having a spinel structure, and contains at least one of Ti and Mg as an additional element

Methodology Applied
Scientific EffectVolume stability through element doping:

Data Source

PatentUS10141565B2Non-aqueous electrolyte secondary battery comprising surface-coated positive electrode material
Publication Date: 2018.11.27 TOYOTA JIDOSHA KK
  • US10141565B2 patent drawing
  • US10141565B2 patent drawing
  • US10141565B2 patent drawing

AI summary

Provided is a non-aqueous electrolyte secondary battery excellent in durability, the non-aqueous electrolyte secondary battery including a positive electrode active material, the surface of which is coated with a film formed of an inorganic solid electrolyte, wherein a change in volume of the positive electrode active material during charge and discharge is reduced to prevent deterioration of the film with which the surface of the positive electrode active material is coated. In a non-aqueous electrolyte secondary battery including a positive electrode active material, the surface of which is coated with a film formed of an inorganic solid electrolyte, the positive electrode active material is a lithium-containing composite oxide having a spinel structure, and contains at least one of Ti and Mg as an additional element.