Spiral Choke Filter Circuit for Compact RF Power Cutoff

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Solution Overview

Problem

Existing plasma processing apparatuses face challenges in implementing a simple and compact radio-frequency filter due to the complex structure and large dimensions of conventional radio-frequency filters, which affect the power feeding line leading to the electrostatic chuck and heater.

Innovation Solution

A filter circuit is designed with a housing, a protrusion portion, and a power feeding line that includes an antenna formed in a spiral shape coaxially with the protrusion, forming a choke structure to insulate the power feeding line from the housing, allowing for a compact and efficient radio-frequency filter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional radio-frequency filter is used, then radio-frequency power can be cut off, but the filter structure becomes complex and large in dimensions

Engineering Contradiction:
Improveradio-frequency power cutoffVSAvoidfilter structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the housing, protrusion portion, and power feeding line with antenna into a single integrated filter circuit structure. The housing forms the outer conductor, the protrusion portion creates a choke structure with the antenna, and the power feeding line is insulated within the housing, merging multiple components into one compact unit that cuts off radio-frequency power without requiring separate filter elements

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power feeding line is nested inside the housing, with the antenna formed inside the housing and the protrusion portion extending into the housing space. The inner conductor of the power feeding line is surrounded by the antenna, which is in turn surrounded by the housing, creating a nested configuration that achieves compact dimensions while maintaining filter functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If a conventional radio-frequency filter is used, then radio-frequency power can be cut off, but the filter dimensions become large

Engineering Contradiction:
Improveradio-frequency power cutoffVSAvoidfilter dimensions
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent combines the housing, protrusion portion, and power feeding line with antenna into a single integrated filter circuit structure. The housing forms the outer conductor, the protrusion portion creates a choke structure with the antenna, and the power feeding line is insulated within the housing, merging multiple components into one compact unit that cuts off radio-frequency power without requiring separate filter elements

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power feeding line is nested inside the housing, with the antenna formed inside the housing and the protrusion portion extending into the housing space. The inner conductor of the power feeding line is surrounded by the antenna, which is in turn surrounded by the housing, creating a nested configuration that achieves compact dimensions while maintaining filter functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The filter circuit effectively cuts off radio-frequency power, enabling a simple and compact design suitable for high-output radio-frequency power applications while preventing ground faults, and can adjust to cut off variable and broadband frequencies.

Implementation Method 1

the protrusion portion and the antenna form a choke structure

Methodology Applied
Scientific EffectChoke structure: Electromagnetic Induction

Data Source

PatentUS20250210840A1Filter circuit and plasma processing apparatus
Publication Date: 2025.06.26 TOKYO ELECTRON LTD
  • US20250210840A1 patent drawing
  • US20250210840A1 patent drawing
  • US20250210840A1 patent drawing

AI summary

A filter circuit includes: a housing formed of a conductor and provided with input and output ports that each includes outer and inner conductors, the housing being kept at a ground potential together with the outer conductors of the input and output ports; a protrusion portion formed of a conductor, connected to the housing, and configured to protrude in a spiral shape inside the housing; and a power feeding line provided inside the housing and configured to be insulated from the housing. The power feeding line includes an input-side conductor which is the inner conductor of the input port, an output-side conductor which is the inner conductor of the output port, and an antenna connected to the input-side conductor and the output-side conductor and formed in a spiral shape coaxially with the protrusion portion. The protrusion portion and the antenna form a choke structure.