Split SPAD Line Arrays With Lens Overlap for 3D Imaging

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Solution Overview

Problem

Conventional image sensors face limitations in determining object distance and have lower than desired image quality and resolution, which are addressed by incorporating single-photon avalanche diodes (SPADs) for improved light sensitivity and depth sensing capabilities.

Innovation Solution

The implementation of SPADs in imaging systems, which include passive and active quenching circuitry to detect single photons and measure photon time-of-flight, allowing for 3D imaging and increased dynamic range through the use of silicon photomultipliers and per-pixel readout capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional image sensors are used, then manufacturing is simpler, but image quality and resolution are lower than desired

Engineering Contradiction:
Improveimage quality and resolutionVSAvoidsensor structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The sensor is divided into multiple semiconductor dice, each containing a subset of the pixel array. This segmentation allows for higher resolution imaging while maintaining manageable manufacturing processes for each individual die, resolving the contradiction between image quality and manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If conventional image sensors are used, then device structure is simpler, but depth sensing capability is limited

Engineering Contradiction:
Improvedepth sensing capabilityVSAvoidsensor structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sensor system performs multiple functions: standard image capture and depth sensing. By integrating both functionalities into a single multi-functional device using the segmented architecture, the system achieves versatility without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If sensor array size is increased to improve resolution, then image quality improves, but manufacturing difficulty increases

Engineering Contradiction:
Improveimage resolutionVSAvoidmanufacturing process difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Instead of manufacturing one large high-resolution sensor array, the system uses multiple smaller semiconductor dice, each with a manageable pixel subset. These are assembled into a composite high-resolution array, achieving high image resolution while keeping individual manufacturing processes simple and feasible.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances image quality and resolution by enabling accurate depth sensing and improved light sensitivity, particularly in low-light conditions, while maintaining robust manufacturing processes for high-aspect-ratio SPAD arrays.

Implementation Method 1

single-photon avalanche diodes (SPADs) for single photon detection... Each pixel typically includes a photosensitive element (such as a photodiode) that receives incident photons (light) and converts the photons into electrical signals

Methodology Applied
Scientific EffectSingle-photon detection: Photoelectric Effect

Implementation Method 2

measure photon time-of-flight, allowing for 3D imaging and increased dynamic range

Methodology Applied
Scientific EffectTime-of-flight measurement: Time of Flight

Data Source

PatentUS11876108B2Semiconductor packages with an array of single-photon avalanche diodes split between multiple semiconductor dice
Publication Date: 2024.01.16 SEMICON COMPONENTS IND LLC
  • US11876108B2 patent drawing
  • US11876108B2 patent drawing
  • US11876108B2 patent drawing

AI summary

A semiconductor package may include a line array of single-photon avalanche diodes (SPADs). The line array of single-photon avalanche diodes may be split between multiple silicon dice. Each silicon die may be overlapped by at least one lens to focus light away from gaps between the dice and towards the single-photon avalanche diodes. There may be one single-photon avalanche diode for each silicon die or multiple single-photon avalanche diodes for each silicon die. When there are multiple single-photon avalanche diodes for each silicon die, lenses may be formed over only the edge single-photon avalanche diodes.