Split Acceleration Tube for Multibeam Secondary Electron Separation

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Solution Overview

Problem

Charged particle microscopy systems face challenges in efficiently separating and detecting secondary electrons from multiple beamlets in multibeam systems, particularly when dealing with non-conducting or dielectric samples, which are sensitive to bias voltages.

Innovation Solution

A split acceleration tube system with a separator and charged-particle optical elements redirects secondary electrons into a secondary column, accelerating them to higher energy levels to reduce spatial overlap and interference, while using a Wien filter to separate electrons based on velocity direction, without applying bias to the sample.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a bias voltage is applied to separate secondary electrons from multiple beamlets, then separation efficiency improves, but non-conducting or dielectric samples are damaged or distorted

Engineering Contradiction:
Improveseparation efficiencyVSAvoidsample damage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary electrostatic lens system between the sample and the detector that separates secondary electrons based on their energy and angle without requiring bias voltage on the sample. The lens uses electric fields generated by adjustable electrodes to deflect electrons, achieving separation while keeping the sample unbiased and intact.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the parameters of the electrostatic field (voltage on lenses, electrode potentials) to control the trajectory and separation of secondary electrons. By adjusting these field parameters rather than applying bias to the sample, the system achieves electron separation while preserving sample integrity.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If multiple beamlets are used to increase productivity, then analysis speed improves, but cross-talk between beamlets increases

Engineering Contradiction:
Improveanalysis speedVSAvoidcross-talk interference
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The patent extracts secondary electrons from each beamlet's interaction region using electrostatic lenses that are spatially separated and independently controlled. Each lens system captures electrons from its associated beamlet, physically separating the detection paths and eliminating cross-talk while maintaining high productivity through parallel processing.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If secondary electrons are detected directly without acceleration, then system simplicity is maintained, but spatial overlap and interference increase

Engineering Contradiction:
Improvesystem simplicityVSAvoidspatial resolution
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces dynamic electrostatic lens elements with adjustable potentials that can adaptively control electron trajectories. This dynamic control allows the system to achieve precise spatial separation and focus of accelerated secondary electrons, improving resolution while keeping the added complexity manageable through programmable control.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances sensitivity, robustness, and flexibility in multibeam systems, allowing analysis of non-conducting samples by reducing chromatic and geometrical aberrations, and minimizing cross-talk between beamlets.

Implementation Method 1

accelerating them to higher energy levels to reduce spatial overlap and interference

Methodology Applied
Scientific EffectElectron acceleration: Electrostatics

Implementation Method 2

using a Wien filter to separate electrons based on velocity direction

Methodology Applied
Scientific EffectElectromagnetic separation: Lorentz Force

Implementation Method 3

configured to apply a deflection force to electrons having a negative velocity in a first direction. The deflection force can redirect the electrons toward a second direction

Methodology Applied
Scientific EffectElectrostatic deflection: Lorentz Force

Data Source

PatentUS20250349498A1Split-column acceleration tube for scanning electron microscope
Publication Date: 2025.11.13 FEI CO
  • US20250349498A1 patent drawing
  • US20250349498A1 patent drawing
  • US20250349498A1 patent drawing

AI summary

Embodiments of the present disclosure include systems, methods, algorithms, and non-transitory media storing computer-readable instructions for charged particle imaging and microanalysis. A charged particle beam system can include an objective lens assembly, defining an aperture collocated with a first axis. The system can include a bifurcated acceleration tube. The acceleration tube can include a primary segment, a secondary segment, intersecting the primary segment, the secondary segment being oriented at an angle, a, relative to the first axis, and a common segment, disposed at least partially in the aperture. The system can include a separator. The separator can include one or more charged-particle optical elements disposed in the common segment and configured to apply a deflection force to electrons having a negative velocity in a first direction. The deflection force can redirect the electrons toward a second direction substantially aligned with a second axis.