Adaptive Spread-Spectrum Modulation for Low-EMI DC/DC Converters

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Solution Overview

Problem

Existing isolated voltage converters face challenges in efficiently controlling operating frequencies while minimizing electromagnetic emissions, which are crucial for compliance with safety standards like CISPR 25.

Innovation Solution

The adaptive spread-spectrum modulation (SSM) device incorporates a variable burst regulator and a current-driven clock generator to dynamically control the operating frequency of isolated voltage converters, spreading the frequency over a spectrum to minimize electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed frequency operation is used, then converter performance is stable, but electromagnetic emissions exceed safety standards

Engineering Contradiction:
Improveconverter performance stabilityVSAvoidelectromagnetic emissions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent implements dynamic frequency adjustment by replacing fixed frequency operation with variable frequency switching. The switch network operates at frequencies that vary over time according to a spread spectrum modulation scheme, allowing the converter to maintain stable performance while distributing electromagnetic emissions across a broader frequency range to comply with safety standards.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating frequency parameter dynamically through spread spectrum modulation. By modulating the switching frequency around a center frequency with a specified deviation, the system transforms the static frequency parameter into a dynamic one, thereby reducing peak electromagnetic emissions while maintaining overall converter performance.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If spread spectrum modulation is implemented, then electromagnetic emissions are minimized, but device complexity increases

Engineering Contradiction:
Improveelectromagnetic emissionsVSAvoidmodulation device complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the spread spectrum modulation functionality with the existing switch network control structure. The modulation device integrates a variable burst regulator and current-driven clock generator that work together with the power stage, merging multiple functions into a unified control architecture rather than adding separate independent systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The modulation device is designed to perform multiple functions: frequency modulation for electromagnetic emission reduction, burst regulation for efficiency optimization, and clock generation for synchronization. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If dynamic frequency control is used, then electromagnetic compliance is achieved, but control precision becomes more difficult

Engineering Contradiction:
Improveelectromagnetic emissionsVSAvoidfrequency control precision
Core Design Contradiction:
Object-generated harmful factorsVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements feedback mechanisms through the variable burst regulator and current-driven clock generator that continuously monitor and adjust the switching frequency. This closed-loop control ensures that despite dynamic frequency variations, the system maintains precise control and can accurately detect and respond to changes in operating conditions while meeting electromagnetic compliance requirements.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250183781A1Adaptive spread-spectrum modulation for DC/DC converters
Publication Date: 2025.06.05 TEXAS INSTRUMENTS INC
  • US20250183781A1 patent drawing
  • US20250183781A1 patent drawing
  • US20250183781A1 patent drawing

AI summary

An apparatus includes a modulation control circuit and a modulated signal generation circuit. The modulation control circuit has a control output, the modulation control circuit configured to provide, at the control output, a control signal indicative of a frequency adjustment rate of a modulated signal. The modulated signal generation circuit has a control input and an output, the control input coupled to the control output, the modulated signal generation circuit configured to provide the modulated signal at the output and adjust a modulation frequency of the modulated signal at the modulation frequency adjust rate responsive to the control signal.