Spring-Suspended Intercalated Compound Mount for Low-Power Thermal Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Compact, portable atomic clocks utilizing intercalated compounds require high electrical power for maintaining operating temperature, which is disadvantageous for battery-powered devices.

Innovation Solution

A system comprising a first and second cover with heating elements, suspended by spring connectors, thermally isolating the intercalated compound from the environment, allowing it to maintain higher temperatures with minimal power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the intercalated compound is mounted in direct contact with the environment, then thermal insulation is poor and power consumption is high, but the structure is simple

Engineering Contradiction:
Improvepower consumptionVSAvoidmounting structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent introduces spring connectors as intermediary elements between the intercalated compound and the mounting interface device. These spring connectors provide mechanical suspension and thermal isolation, acting as a mediator that reduces heat transfer while maintaining structural support. This resolves the contradiction by adding a functional intermediary that improves thermal insulation and reduces power consumption without requiring complex active insulation systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the thermal isolation function from the mounting structure itself and implements it through the spring connector mechanism. By separating the mechanical support function (performed by the spring connectors) from the thermal management requirement, the system achieves thermal isolation passively through the mechanical design rather than requiring additional active thermal control systems, thus reducing power consumption.

Inventive Principle:
Principle #2Taking out (Extraction)

2Use of energy by stationary object

If the intercalated compound is thermally insulated, then power consumption is reduced, but the device requires complex mounting structures

Engineering Contradiction:
Improveheating powerVSAvoidmounting apparatus complexity
Core Design Contradiction:
Use of energy by stationary objectVSDevice complexity

Solution Approach 1:

The spring connectors perform multiple functions simultaneously: they provide mechanical support, enable thermal isolation, and accommodate expansion/contraction of the intercalated compound. This self-service approach means the mounting structure itself provides the thermal isolation function without requiring separate active heating or insulation systems, reducing heating power requirements while keeping the mounting apparatus relatively simple.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes the physical properties of spring connectors (elasticity, thermal conductivity) to achieve thermal isolation. By selecting appropriate spring connector materials and dimensions, the system passively controls heat transfer parameters, reducing the heating power needed to maintain operating temperature without complex active thermal control mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the intercalated compound is enclosed in covers, then thermal isolation is improved, but the device complexity increases

Engineering Contradiction:
Improvethermal lossVSAvoidenclosure structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The first and second covers serve multiple functions: they enclose the intercalated compound, provide thermal isolation from the environment, and work in conjunction with the spring connectors to create a suspended assembly. This multi-functionality reduces thermal loss while avoiding the need for separate, additional insulation components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The intercalated compound is nested between the first and second covers, which are themselves suspended by the spring connectors from the mounting interface device. This nested arrangement creates a compact, integrated structure where the covers provide thermal isolation without requiring external insulation layers or complex mounting brackets, thus improving thermal isolation while controlling structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains the intercalated compound at higher temperatures with reduced power consumption, enhancing the performance of compact, portable atomic clocks.

Implementation Method 1

the spring force exerted by the first spring connector and the second spring connector causes the first cover and the second cover to substantially enclose the intercalated compound

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

an intercalated compound in contact with the first heating element and the second heating element

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

expansion of the intercalated compound exerts a force on the first spring connector and the second spring connector

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 4

By suspending the intercalated compound, the intercalated compound is thermally insulated relative to the exterior environment

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS12535774B2Environmentally isolated intercalated compound mount
Publication Date: 2026.01.27 HONEYWELL INTERNATIONAL INC
  • US12535774B2 patent drawing
  • US12535774B2 patent drawing
  • US12535774B2 patent drawing

AI summary

A mounting apparatus for suspending an intercalated compound includes spring connectors that couple to an intercalated complex that comprises the intercalated compound in an enclosure. The spring connectors exert spring forces on the intercalated complex that cause it to be suspended between the spring connectors during operation. In doing so, the intercalated compound is thermally isolated relative to the exterior of the enclosure it is disposed in. The mounting apparatus can be used as part of an atomic clock sensor.