Switched Reluctance Motor Control Without Position Sensors

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Solution Overview

Problem

Existing switched reluctance motor control systems face challenges in accurately determining the angular position of the motor within a threshold time, which is essential for effective control, and often rely on expensive and prone-to-failure position sensors.

Innovation Solution

A control system utilizing one or more processors to determine component currents associated with multiple phases of a switched reluctance motor, allowing for the estimation of angular position without a position sensor, and subsequently controlling the motor based on these estimates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If position sensors are used to determine angular position, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improveangular position determination accuracyVSAvoidsensor package complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the position sensing function from external sensors and implements it through computational methods using current measurements. The angular position is determined by processing current signals from the motor phases through mathematical algorithms, eliminating the need for separate position sensors while maintaining measurement capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/electrical sensor system with a computational/electrical system. Instead of using physical sensors to detect position, the system uses mathematical processing of electrical current measurements to calculate angular position, substituting a mechanical sensing approach with an electrical-computational approach.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If position sensors are used to determine angular position, then measurement precision is improved, but reliability deteriorates due to sensor failure risk

Engineering Contradiction:
Improveangular position determination accuracyVSAvoidsystem reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent removes the vulnerable position sensors from the system while extracting their functional capability through computational methods. By calculating position from current measurements rather than sensing it directly, the system eliminates the reliability issues associated with sensor failure, damage, and expensive replacement.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If maximum amperage determination method is used, then device complexity is reduced, but measurement precision and response time are insufficient

Engineering Contradiction:
Improvecontrol system complexityVSAvoidposition determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the parameters used for position determination from simple maximum amperage detection to a multi-parameter computational approach. By using current measurements from multiple phases and applying mathematical processing, the system achieves higher precision while maintaining relatively simple device architecture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses current measurements from all three phases (excessive action) rather than relying on a single phase measurement. This partial information from multiple sources is processed computationally to achieve precise position determination, overcoming the limitations of simpler single-phase methods.

Inventive Principle:
Principle #16Partial or excessive action

4Device complexity

If maximum amperage determination method is used, then device complexity is reduced, but productivity deteriorates due to insufficient response time

Engineering Contradiction:
Improvecontrol system complexityVSAvoidposition determination speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent performs preliminary computational processing of current measurements to rapidly determine angular position. By pre-establishing the computational framework and using real-time current data, the system achieves fast position determination that meets the threshold time requirements for effective motor control.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10897217B2Switched reluctance motor control system
Publication Date: 2021.01.19 CATERPILLAR INC
  • US10897217B2 patent drawing
  • US10897217B2 patent drawing
  • US10897217B2 patent drawing

AI summary

A device may receive a current measurement of a motor identifying a plurality of component currents associated with a plurality of phases. The device may determine a position estimate for the motor based on the plurality of component currents associated with the plurality of phases. The device may control the motor based on the plurality of component currents.