Stacked Embedded Capacitors Wiring Board

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Solution Overview

Problem

Current wiring boards with single-layer embedded capacitors are insufficient for providing adequate capacitance close to advanced microprocessors with many cores, as they lack the necessary interconnection flexibility to access individual stacked capacitors effectively.

Innovation Solution

A method for constructing a wiring board with a bonded laminate structure that includes multiple capacitor carrier layers with embedded chip capacitors, through-holes, and conductive vias, allowing for independent electrical connection of each capacitor, enabling flexible circuit designs and improved decoupling capacitance for large microprocessors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If stacked embedded capacitors are used to increase capacitance quantity, then the decoupling capacitance for multi-core microprocessors is improved, but the interconnection flexibility and individual capacitor accessibility deteriorate

Engineering Contradiction:
Improvecapacitance quantityVSAvoidinterconnection flexibility
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent divides the capacitor access system into independent segments by providing separate access channels for each capacitor in the stack. Each capacitor has its own pair of access holes and conductive vias, allowing independent electrical connection without requiring all capacitors to be accessed through a common path. This segmentation resolves the contradiction by maintaining high capacitance quantity while restoring individual accessibility and circuit design flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar capacitor arrangement to a three-dimensional stacked configuration with vertical access channels. By utilizing the vertical dimension for capacitor stacking while maintaining horizontal access paths through the substrate, the design achieves increased capacitance density without sacrificing electrical accessibility. The conductive vias extend through the substrate thickness to connect to capacitor electrodes, creating multi-dimensional interconnection pathways.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If single-layer embedded capacitors are used, then the manufacturing simplicity is maintained, but the capacitance quantity and density are insufficient for advanced microprocessors

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcapacitance quantity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent embeds multiple capacitor layers within a single substrate structure, creating a nested configuration where capacitors are stacked vertically within the same footprint. The substrate contains multiple layers of conductive patterns and insulating materials that simultaneously support multiple capacitor assemblies. This nesting approach increases capacitance quantity while maintaining a unified manufacturing process and simple external appearance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent merges multiple capacitor functions into a single integrated substrate structure. The substrate simultaneously serves as the mechanical support, electrical interconnection medium, and insulation barrier for multiple capacitors. By combining the functions of substrate, capacitor holder, and electrical connection path into one integrated component, the design achieves high capacitance density without proportionally increasing manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If capacitors are placed close to the microprocessor, then the decoupling effectiveness is improved, but the circuit density and space constraints worsen

Engineering Contradiction:
Improvedecoupling effectivenessVSAvoidcircuit density
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent resolves the space conflict by transitioning from two-dimensional planar capacitor placement to three-dimensional vertical stacking. Multiple capacitors are arranged in the vertical dimension within the same footprint area, achieving high decoupling capacitance density near the microprocessor without increasing the planar circuit density. The vertical stacking allows proximity to the processor while maintaining manageable circuit routing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent nests multiple capacitors within a compact vertical structure directly adjacent to the microprocessor. The nested capacitor arrangement allows maximum proximity to the processor core while minimizing the overall footprint. This nesting approach provides effective decoupling capacitance in the limited space available near the processor without requiring extensive planar routing.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS9743526B1Wiring board with stacked embedded capacitors and method of making
Publication Date: 2017.08.22 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US9743526B1 patent drawing
  • US9743526B1 patent drawing
  • US9743526B1 patent drawing

AI summary

A method of making a wiring board includes forming a first capacitor carrier layer with a first embedded chip capacitor, a first insulation layer disposed on an upper surface, a second insulation layer disposed on a lower surface, first upper and lower conductive vias in conductive contact with a first electrode, and second upper and lower conductive vias in conductive contact with a second electrode. The method also includes forming a second capacitor carrier layer similar to the first. The method further includes forming a bonded laminate comprising in sequence an upper insulation layer, the first capacitor carrier layer, a center insulation layer, the second capacitor carrier layer, and a lower insulation layer. The method also includes forming a through-hole through the laminate and forming a conductive coating within the through-hole to provide a conductive through-hole. A wiring board also includes the bonded laminate and the embedded capacitors.