Stacked Image Sensor Fence Insulation for Stain-Free Color Filters

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Image sensors with a stack structure face challenges in minimizing stain defects due to differences in height between patterns on the back side, leading to issues during the spin coating process for color filters, which can result in image quality degradation.

Innovation Solution

The implementation of a fence insulating layer made of the same material as the fence, extending from the shield area to the I/O pad and chip edge areas, helps to reduce height differences and minimize stain defects by replacing the metal layer outside the shield area, thereby improving image sensor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal layer is used in the peripheral area outside the shield area, then electrical shielding and signal integrity are improved, but height differences between patterns on the back side increase causing stain defects during spin coating

Engineering Contradiction:
Improvesignal integrityVSAvoidheight uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the material parameter of the peripheral area layer from metal to insulating material, which eliminates the height difference issue while maintaining functional integrity through alternative design approaches

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a fence insulating layer as an intermediary structure that provides mechanical support and defines boundaries without creating height differences, replacing the need for metal shielding layers in the peripheral area

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If the fence insulating layer is extended to the I/O pad and chip edge areas, then height uniformity is improved and stain defects are reduced, but device complexity increases

Engineering Contradiction:
Improveheight uniformityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The fence insulating layer is designed to serve multiple functions: it provides mechanical support, defines area boundaries, and ensures height uniformity across different regions including I/O pad and chip edge areas, thereby reducing overall device complexity despite extended coverage

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the fence insulating layer with the back-side insulating layer in certain regions, creating a unified insulating structure that simplifies manufacturing while maintaining height uniformity across the entire back side

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240258347A1Image sensor with stack structure and manufacturing method thereof
Publication Date: 2024.08.01 SAMSUNG ELECTRONICS CO LTD
  • US20240258347A1 patent drawing
  • US20240258347A1 patent drawing
  • US20240258347A1 patent drawing

AI summary

An image sensor may include a first semiconductor chip including a pixel area and a peripheral area, the pixel area including a plurality of pixels, and a second semiconductor chip coupled to a lower surface of the first semiconductor chip, the second semiconductor chip including a plurality of logic elements, the pixel area including a plurality of color filters and a fence in the pixel area, the plurality of color filters corresponding to the plurality of pixels, the fence having a grid pattern, and each of the color filters of the plurality of color filters separated from each other by the fence, the peripheral area including a shield area and a shield outer area, the shield area surrounding the pixel area, and a fence insulating layer included in the shield outer area, the fence insulating layer including a same material as the fence.