Stacked 3D Memory Interconnect Layer Stress Relaxation

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Solution Overview

Problem

As the number of layers in a stacked semiconductor memory device increases, there is a concern over degradation due to stress-related issues such as failure, peeling, cracking, or warping, which affects the device's reliability and performance.

Innovation Solution

The semiconductor memory device incorporates an interconnect layer with a silicon portion and a metal portion, where the first metal layer is connected to the interconnect layer via a contact portion, and the second metal layer is connected to the first metal layer, allowing for stress relaxation and reduced resistance, thereby suppressing device degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of layers in the stacked body increases to enhance memory capacity, then storage density is improved, but stress-related degradation (failure, peeling, cracking, warping) worsens

Engineering Contradiction:
Improvememory capacityVSAvoiddevice reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by combining silicon and metal in a stacked configuration within the interconnect layer. The silicon portion provides mechanical strength and stress resistance, while the metal portion provides electrical conductivity. This composite structure enables the device to maintain both high memory capacity through increased layering and high reliability through stress management.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical and material parameters of the interconnect layer by introducing a multi-material stacked structure with different mechanical and electrical properties. The silicon portion has high mechanical strength but lower conductivity, while the metal portion has high conductivity but lower mechanical strength. By adjusting the configuration and properties of these materials, the device achieves both high capacity and high reliability.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the number of layers in the stacked body increases to enhance memory capacity, then storage density is improved, but device degradation (failure, peeling, cracking, warping) worsens

Engineering Contradiction:
Improvestorage densityVSAvoiddevice strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent uses composite materials in the interconnect layer, stacking silicon and metal to create a structure that combines the high mechanical strength of silicon with the electrical conductivity of metal. This composite approach allows the device to achieve high storage density through increased layering while maintaining device strength through the silicon portion's mechanical properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the interconnect layer into distinct silicon and metal portions, each performing specific functions. The silicon portion is configured to primarily provide mechanical strength and stress resistance, while the metal portion provides electrical conductivity. This segmentation allows each material to optimize its contribution to overall device performance.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If the interconnect layer uses metal to reduce resistance, then electrical conductivity is improved, but stress resistance deteriorates

Engineering Contradiction:
Improveelectrical resistanceVSAvoidstress resistance
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The patent applies composite materials by stacking silicon and metal in the interconnect layer. The metal portion provides low electrical resistance for efficient current flow, while the silicon portion provides high mechanical strength and stress resistance. This composite structure resolves the contradiction between electrical conductivity and stress resistance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the interconnect layer into functionally distinct portions: a metal portion optimized for electrical conductivity with low resistance, and a silicon portion optimized for mechanical strength and stress resistance. This segmentation allows each material to excel at its primary function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively relaxes stress and reduces resistance in the interconnect layer, even as the number of layers increases, thereby suppressing device degradation and maintaining performance.

Implementation Method 1

The interconnect layer includes: a first portion including silicon; and a second portion provided on the first portion and including metal

Methodology Applied
Scientific EffectStress relaxation: Stress Relaxation

Implementation Method 2

The first metal layer is provided on the first contact portion and extends in the first direction, the first metal layer is electrically connected to the interconnect layer via the first contact portion

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9911749B2Stacked 3D semiconductor memory structure
Publication Date: 2018.03.06 KIOXIA CORP
  • US9911749B2 patent drawing
  • US9911749B2 patent drawing
  • US9911749B2 patent drawing

AI summary

According to one embodiment, a semiconductor memory device includes a substrate; a stacked body provided on the substrate and including a plurality of electrode layers; a semiconductor film; a charge storage film; an interconnect layer provided in the stacked body, the interconnect layer; a first contact portion; a first metal layer; and a second metal layer. The interconnect layer includes: a first portion including silicon; and a second portion provided on the first portion and including metal. The first metal layer is provided on the first contact portion. The second metal layer is provided on the first metal layer, and electrically connected to the interconnect layer.