Stacked Battery Module Fixing Structure With Fewer Connections

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Solution Overview

Problem

Conventional fixing methods for household energy storage systems are complex, making installation and maintenance inconvenient.

Innovation Solution

A module fixing structure that uses a first fixing member stretching across multiple modules, with only two ends fixed to adjacent modules, reducing the number of fixed connections and improving installation and maintenance convenience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional fixing manners are used to fix stacked modules, then the stability of the system is ensured, but the complexity of installation and maintenance increases

Engineering Contradiction:
Improvesystem stabilityVSAvoidfixing complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges multiple fixing functions into a single fixing member that can fix multiple modules simultaneously. The fixing member is designed to span across multiple modules and secure them together, reducing the number of separate fixing operations needed and simplifying the overall fixing process while maintaining system stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fixing member is designed with multi-functionality to perform multiple fixing tasks across different modules. It can be used to fix various types of modules (energy storage modules, battery modules, etc.) in different stacking configurations, making the fixing system versatile and reducing the need for specialized fixing components for each module type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If multiple fixing connections are made across stacked modules, then the stability is improved, but the time required for installation and maintenance increases

Engineering Contradiction:
Improvemodule stabilityVSAvoidinstallation time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent combines multiple fixing operations into a single integrated fixing member that secures multiple modules simultaneously. This reduces the sequential steps required for installation and maintenance, significantly decreasing the time needed while maintaining adequate module stability through the distributed fixing points along the fixing member.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fixing member is designed to span across more modules than the minimum required for stability (stretching across M modules where M ≤ N-2). This excessive coverage provides additional stability margins and allows for quicker installation by reducing the need for precise positioning and multiple adjustment operations.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If conventional fixing methods are used, then adequate fixation is achieved, but the adaptability to different installation environments is reduced

Engineering Contradiction:
Improvefixation reliabilityVSAvoidinstallation environment adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The fixing member is designed as a universal component that can adapt to different installation environments and module configurations. It can be applied to various stacking arrangements (vertical, horizontal, mixed), different module types, and different installation locations, maintaining reliable fixation across diverse scenarios without requiring environment-specific customization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fixing system incorporates dynamic characteristics by allowing the fixing member to span across variable numbers of modules (M modules where M ≤ N-2) based on installation requirements. This flexibility enables adaptation to different installation environments while maintaining reliable fixation through adjustable spanning configurations.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240072361A1Household energy storage system and module fixing structure thereof
Publication Date: 2024.02.29 SUNGROW ENERGY STORAGE TECH CO LTD
  • US20240072361A1 patent drawing
  • US20240072361A1 patent drawing
  • US20240072361A1 patent drawing

AI summary

A household energy storage system and a module fixing structure thereof are provided. The module fixing structure of the household energy storage system includes multiple modules and at least one first fixing member. The modules are stacked in at least one stacking direction; the first fixing member stretches across M modules in a stacking direction in which N modules are stacked, and only two ends of the first fixing member are fixed to two of the modules, respectively; N and M each is a positive integer, N is greater than or equal to 3 and M is less than or equal to N−2. In the above module fixing structure, only two modules of the stacked N modules are fixedly connected to the same first fixing member, and the M modules are not fixedly connected to the first fixing member, which reduces the number of fixed connections.