Stacked Oxide Semiconductor Transistors With Oxygen Diffusion Barriers

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Solution Overview

Problem

Current semiconductor devices face challenges in achieving high integration, low power consumption, and reliable electrical characteristics due to issues with scaling down and maintaining stable oxygen levels in oxide semiconductors during heat treatment processes.

Innovation Solution

A semiconductor device structure is developed with multiple oxide layers and insulators that inhibit oxygen diffusion, ensuring stable oxygen supply to the oxide semiconductor layers, even during heat treatment, using CAAC-OS with c-axis aligned crystallinity and excess oxygen-containing insulators to prevent oxygen vacancies and enhance reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If oxide semiconductor layers are used in transistors to achieve low power consumption, then off-state current is reduced, but oxygen vacancies form during heat treatment leading to unstable electrical characteristics

Engineering Contradiction:
Improvepower consumptionVSAvoidelectrical characteristics stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

An oxygen barrier layer is introduced as an intermediary between the oxide semiconductor layer and the external environment. This barrier layer prevents oxygen diffusion and oxygen vacancy formation during heat treatment, thereby maintaining stable electrical characteristics while preserving the low power consumption benefits of oxide semiconductor transistors

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The oxygen barrier layer is formed in advance before heat treatment processes. This preliminary protective structure ensures that oxygen vacancies do not form during subsequent heating steps, preventing degradation of electrical characteristics before they can occur

Inventive Principle:
Principle #10Preliminary action

2Productivity

If transistor size is scaled down to achieve high integration, then device density increases, but maintaining stable oxygen levels becomes more difficult

Engineering Contradiction:
Improveintegration densityVSAvoidoxygen level stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The oxygen barrier layer serves as a protective intermediary that becomes increasingly critical as transistor dimensions shrink. In scaled-down devices, the barrier layer's oxygen-blocking function is essential for maintaining stable oxygen levels in the oxide semiconductor, enabling high integration without sacrificing reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If heat treatment is applied to oxide semiconductors to improve crystallinity, then electrical characteristics improve, but oxygen diffusion causes oxygen vacancies

Engineering Contradiction:
ImprovecrystallinityVSAvoidoxygen content stability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The oxygen barrier layer acts as a protective intermediary during heat treatment, allowing the oxide semiconductor to achieve improved crystallinity through controlled heating while preventing oxygen diffusion that would otherwise create oxygen vacancies and degrade electrical characteristics

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The oxygen barrier layer enables modification of thermal processing parameters (temperature, duration) to optimize crystallinity without the harmful side effect of oxygen loss. The barrier layer decouples the beneficial thermal effects from the harmful oxygen diffusion

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the creation of highly integrated, low-power semiconductor devices with improved electrical characteristics and reliability by maintaining stable oxygen levels and reducing oxygen vacancies, leading to enhanced on-state current, frequency performance, and reduced off-state current.

Implementation Method 1

insulators that inhibit oxygen diffusion, ensuring stable oxygen supply to the oxide semiconductor layers

Methodology Applied
Scientific EffectOxygen diffusion inhibition: Diffusion Barrier

Implementation Method 2

using CAAC-OS with c-axis aligned crystallinity and excess oxygen-containing insulators to prevent oxygen vacancies

Methodology Applied
Scientific EffectCrystallinity: Crystallisation

Data Source

PatentUS11881513B2Semiconductor device
Publication Date: 2024.01.23 SEMICON ENERGY LAB CO LTD
  • US11881513B2 patent drawing
  • US11881513B2 patent drawing
  • US11881513B2 patent drawing

AI summary

A semiconductor device that can be scaled down or highly integrated is provided. The semiconductor device includes a first layer and a second layer over the first layer. The first layer and the second layer each include a transistor. The transistor in the first layer and the transistor in the second layer each include a first oxide, a first conductor and a second conductor over the first oxide, a first insulator placed to cover the first conductor, the second conductor, and the first oxide, a second insulator over the first insulator, a second oxide placed between the first conductor and the second conductor over the first oxide, a third insulator over the second oxide, a third conductor over the third insulator, and a fourth insulator in contact with a top surface of the second insulator, a top surface of the second oxide, a top surface of the third insulator, and a top surface of the third conductor. The first insulator and the fourth insulator are less likely than the second insulator to allow oxygen to pass through.