Stacked Semiconductor Package With Rear-Side Power Vias

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Solution Overview

Problem

Existing semiconductor packages face challenges in achieving high performance, high capacity, and miniaturization due to increased voltage drop and switching time caused by congested power wiring on the chip surface.

Innovation Solution

The semiconductor package design includes a stacked configuration where the first and second semiconductor chips receive power through their rear surfaces, with the first chip having a narrower width than the second, and utilizes through vias and redistribution structures to minimize congestion and optimize power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If power wiring is congested on the chip surface to deliver power to stacked semiconductor chips, then power delivery capability is improved, but voltage drop increases and switching time lengthens

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidvoltage drop and switching time
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent transitions from planar power delivery to three-dimensional power delivery by routing power through vias that penetrate vertically through the substrate. This allows power to be delivered from the rear surface of each chip to the front surface, enabling stacked chip configuration while maintaining efficient power delivery without surface congestion

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Instead of delivering power from the front surface outward, the patent inverts the approach by delivering power from the rear surface through the substrate to the front surface. This rear-surface power delivery method eliminates congestion on the chip surface and reduces voltage drop and switching time

Inventive Principle:
Principle #13The other way round (Inversion)

2Area of stationary object

If semiconductor chips are stacked in perpendicular direction to achieve miniaturization, then occupied area is reduced, but power wiring complexity and voltage drop increase

Engineering Contradiction:
Improveoccupied areaVSAvoidvoltage drop
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent implements vertical stacking of semiconductor chips in the perpendicular direction, utilizing the third dimension (height) to achieve miniaturization. By combining this with through-substrate vias for power delivery, the design reduces occupied area while maintaining low voltage drop through direct vertical power paths

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the power delivery system into separate modular units - each semiconductor chip has its own substrate with dedicated through vias for power delivery. This segmentation allows independent optimization of each chip's power delivery path, reducing overall voltage drop in the stacked configuration

Inventive Principle:
Principle #1Segmentation

3Power

If through vias are used to penetrate substrate layers for power delivery, then power delivery efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvepower delivery efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent forms via holes and fills them with conductive material before completing the circuit layer formation. This preliminary action of creating through vias early in the manufacturing process simplifies subsequent steps and enables efficient power delivery through the substrate layers

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces voltage drop and shortens switching time while minimizing the occupied area, thereby enhancing performance and capacity without increasing package size.

Implementation Method 1

a first through via for power penetrating through the first substrate layer and electrically connecting the first circuit wiring structure and the first wiring structure with each other

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250364491A1Semiconductor package
Publication Date: 2025.11.27 SAMSUNG ELECTRONICS CO LTD
  • US20250364491A1 patent drawing
  • US20250364491A1 patent drawing
  • US20250364491A1 patent drawing

AI summary

A semiconductor package includes a first semiconductor chip including a first wiring layer including a first wiring structure and providing a first rear surface, and a first through via for first through via for power electrically connected to the first wiring structure; and a second semiconductor chip including a second wiring layer including a second wiring structure and providing a second rear surface, and a second through via for second through via for power electrically connected to the second wiring structure, wherein the first and second semiconductor chips have different widths, wherein the first semiconductor chip receives power through the first wiring structure and the first through via for first through via for power, wherein the second semiconductor chip receives power through the second wiring structure and the second through via for second through via for power.