Stacked PCB Capacitor Module for Low Inductance Power Delivery

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Solution Overview

Problem

Existing printed circuit board (PCB) connections face challenges in managing high-current transients, which can cause damage to devices and test equipment due to voltage deviations, and require high levels of capacitance that are limited by board space in device interface boards (DIBs).

Innovation Solution

The implementation of orthogonal or oblique connections between a DIB and daughter PCBs, where capacitors are electrically connected between power and ground contacts on the daughter PCBs, allowing for additional capacitance without increasing inductance or resistance, and enabling flexible capacitance adjustment by adding or removing daughter PCBs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high levels of capacitance are added to manage high-current transients, then voltage deviations are reduced, but board space is limited

Engineering Contradiction:
Improvevoltage stability during current transientsVSAvoidboard space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from planar capacitor placement to three-dimensional vertical stacking of PCBs. Multiple PCBs are stacked with capacitors positioned between them, utilizing the vertical dimension to achieve high capacitance without consuming additional board space. The electrical contacts extend through multiple layers to connect capacitors across stacked PCBs, enabling compact high-capacitance configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If additional capacitance is provided to reduce voltage deviations, then inductance and resistance increase

Engineering Contradiction:
Improvevoltage stability during current transientsVSAvoidinductance and resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements localized capacitor placement in close proximity to power consumption sites on each PCB layer. By positioning capacitors immediately adjacent to high-current transient sources and using short vertical connection paths through electrical contacts, the design minimizes loop area and thus reduces parasitic inductance and resistance while maintaining effective capacitance where it is most needed.

Inventive Principle:
Principle #3Local quality

3Reliability

If fixed capacitance is provided in the DIB, then voltage stability is improved, but adaptability to varying power requirements is reduced

Engineering Contradiction:
Improvevoltage stabilityVSAvoidflexibility in capacitance adjustment
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements a modular stacked PCB architecture where individual PCBs with capacitors can be dynamically added or removed from the stack based on varying power requirements. This dynamic configuration allows the system to adjust total capacitance levels flexibly while maintaining voltage stability, enabling adaptation to different power consumption scenarios without redesigning the entire system.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces or eliminates voltage deviations during current transients, providing low resistance and low inductance connections, thereby protecting devices and test equipment while allowing for flexible capacitance adjustment to meet varying power requirements.

Implementation Method 1

capacitors electrically connected between the second power electrical contact and the second ground electrical contact

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11272616B2Connecting circuit boards
Publication Date: 2022.03.08 DIS TECH AMERICA LLC
  • US11272616B2 patent drawing
  • US11272616B2 patent drawing
  • US11272616B2 patent drawing

AI summary

An example apparatus includes a first printed circuit board (PCB) having a power layer, a ground layer, and a slot. The slot includes a first power electrical contact that is electrically connected to the power layer and a first ground electrical contact that is connected to the ground layer. The slot extends orthogonally or obliquely through multiple layers of the first PCB. A second PCB includes a second power electrical contact, a second ground electrical contact, and capacitors electrically connected between the second power electrical contact and the second ground electrical contact. The second PCB is configured for insertion into the slot to form an electrical connection between the first power electrical contact and the second power electrical contact and between the first ground electrical contact and the second ground electrical contact.