Stacked Transistor S/D Contact Structure With Enlarged Bottom Contact Area

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Solution Overview

Problem

In stacked transistor structures, the access to the bottom transistor is partially blocked by the top transistor, resulting in smaller un-blocked contact areas and higher resistance due to the shrinking size of semiconductor devices as they move to smaller nodes.

Innovation Solution

A semiconductor structure is formed with a first transistor on a substrate and a second transistor on top of the first transistor, featuring a source/drain (S/D) contact with both horizontal and vertical portions. The horizontal portion extends from the sidewall of the vertical portion, and a portion of the horizontal portion is vertically between the S/D regions of the first and second transistors. This configuration allows for an enlarged contact area with the bottom transistor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a stacked transistor structure is used to increase device density, then productivity is improved, but the contact area to the bottom transistor decreases resulting in higher resistance

Engineering Contradiction:
Improvedevice densityVSAvoidcontact resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The S/D contact is extended from a simple vertical configuration to include a horizontal portion that runs laterally between the first and second S/D regions. This dimensional extension allows the contact to access the bottom transistor through the space created by the offset arrangement, effectively adding a lateral pathway that bypasses the blocking effect of the top transistor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The S/D contact structure is nested within the three-dimensional space created by the offset stacked transistor arrangement. The horizontal portion of the contact is positioned in the vertical space between the first and second S/D regions, utilizing the volumetric space efficiently to achieve contact with the bottom transistor without requiring additional lateral space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If device sizes are shrunk to smaller nodes to increase integration, then productivity is improved, but contact area shrinks resulting in higher resistance

Engineering Contradiction:
Improveintegration densityVSAvoidcontact area
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

Instead of increasing contact area in the lateral plane (which is constrained by shrinking device sizes), the invention extends the contact into the vertical dimension by adding a horizontal portion that utilizes the vertical space between stacked S/D regions. This allows contact area expansion without increasing lateral footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The S/D contact is segmented into distinct vertical and horizontal portions, each serving a specific function. The vertical portion provides direct access to the bottom transistor, while the horizontal portion extends laterally to increase contact area with the first S/D region, allowing the contact structure to optimize area utilization in three-dimensional space.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250159997A1Enlarged bottom contact area in stacked transistors
Publication Date: 2025.05.15 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20250159997A1 patent drawing
  • US20250159997A1 patent drawing
  • US20250159997A1 patent drawing

AI summary

Embodiments of present invention provide a semiconductor structure. The semiconductor structure includes a first transistor on a substrate; a second transistor on top of the first transistor; and a source/drain (S/D) contact contacting a first S/D region of the first transistor, where the S/D contact has a horizontal portion and a vertical portion, the horizontal portion extending from a sidewall of the vertical portion and a portion of the horizontal portion being vertically between the first S/D region of the first transistor and a second S/D region of the second transistor. A method of forming the same is also provided.