Stacked Semiconductor Package Using Side Surface Connection Patterns

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Solution Overview

Problem

Existing stacked semiconductor packages require the formation of through-electrodes or conductive wires for electrical connection, which complicates the manufacturing process, increases package volume, and risks damaging the semiconductor chips.

Innovation Solution

A stacked semiconductor package design that electrically connects semiconductor chips using connection patterns formed on the outer surfaces, eliminating the need for through-electrodes or conductive wires, and includes a method of stacking semiconductor chips in a staggered step-like configuration with inclined surfaces and pads for direct electrical connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conductive wires are used to electrically connect stacked semiconductor chips, then electrical connectivity is achieved, but the package volume increases due to the need for spacers to prevent short-circuits

Engineering Contradiction:
Improveelectrical connectivityVSAvoidpackage volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent transitions from using conductive wires extending vertically between chips to forming connection patterns directly on the side surfaces of the chips. This dimensional change allows electrical connection without requiring additional vertical space for spacers, thereby reducing package volume while maintaining connectivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention extracts and eliminates the spacer component from the packaging structure by directly forming connection patterns on the chip side surfaces. This removal of the spacer element directly reduces the overall package volume while achieving the same electrical connection function.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If through-electrodes are formed in semiconductor chips for electrical connection, then electrical connectivity is achieved, but the manufacturing process becomes complicated and chips are likely to be damaged

Engineering Contradiction:
Improveelectrical connectivityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the through-electrode structure from the chip design. Instead of forming holes through the entire chip thickness, connection patterns are formed only on the side surfaces, removing the complex drilling, plating, and alignment processes associated with through-electrodes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connection patterns are formed on the chip side surfaces before stacking, allowing for simpler manufacturing processes. This preliminary formation of connection structures avoids the need for complex post-stack through-hole drilling and electrode formation.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If through-holes are defined and through-electrodes are formed in semiconductor chips, then electrical connection is achieved, but the semiconductor chips are likely to be damaged during the process

Engineering Contradiction:
Improveelectrical connectionVSAvoidchip damage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention removes the through-hole drilling and through-electrode formation processes that pose damage risks to chips. By forming connection patterns only on the side surfaces, the patent eliminates the mechanical stress, heat, and alignment errors associated with drilling through the entire chip thickness.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS8198136B2Stacked semiconductor package electrically connecting semiconductor chips using outer surfaces thereof and method for manufacturing the same
Publication Date: 2012.06.12 SK HYNIX INC
  • US8198136B2 patent drawing
  • US8198136B2 patent drawing
  • US8198136B2 patent drawing

AI summary

A stacked semiconductor package and a method for manufacturing the same. The stacked semiconductor package includes a semiconductor chip module having two or more semiconductor chips which are stacked in the shape of steps. Each of the semiconductor chips includes pads located on an upper surface thereof and an inclined side surface connected with the upper surface. Connection patterns are formed in the shape of lines on the inclined side surfaces and the upper surfaces of the semiconductor chips to electrically connect pads of the semiconductor chips.