Stacked Semiconductor Package With Variable Wire Diameters

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Solution Overview

Problem

Conventional stacked semiconductor packages waste material due to identical wire diameters, leading to increased manufacturing costs and structural issues such as wire neck tearing or contact with adjacent wires.

Innovation Solution

The use of first wires with smaller diameters and second wires with larger diameters, where the second wires connect semiconductor devices to a carrier, reducing material usage and manufacturing costs while minimizing the risk of wire neck tearing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If wires with identical diameters are used for all semiconductor devices, then manufacturing simplicity is maintained, but material waste increases and manufacturing cost increases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmaterial waste
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The patent applies different wire diameters to different semiconductor devices based on their specific requirements. First wires with first diameters are used for first semiconductor devices, while second wires with second diameters are used for second semiconductor devices, allowing each wire to be optimally sized for its specific application rather than using a uniform diameter for all devices.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If wires with identical diameters are used for all semiconductor devices, then manufacturing simplicity is maintained, but manufacturing cost increases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent applies different wire diameters to different semiconductor devices based on their specific requirements. First wires with first diameters are used for first semiconductor devices, while second wires with second diameters are used for second semiconductor devices, allowing each wire to be optimally sized for its specific application rather than using a uniform diameter for all devices.

Inventive Principle:
Principle #3Local quality

3Loss of substance

If small radius arc is used for first wires, then material usage is reduced, but wire neck is prone to tearing

Engineering Contradiction:
Improvematerial usageVSAvoidwire neck strength
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The patent applies different wire diameters to different semiconductor devices based on their specific requirements. First wires with first diameters are used for first semiconductor devices, while second wires with second diameters are used for second semiconductor devices, allowing each wire to be optimally sized for its specific application rather than using a uniform diameter for all devices.

Inventive Principle:
Principle #3Local quality

4Reliability

If large radius arc is used for first wires, then wire strength is improved, but risk of wire contact with second wires increases

Engineering Contradiction:
Improvewire strengthVSAvoidwire contact risk
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies different wire diameters to different semiconductor devices based on their specific requirements. First wires with first diameters are used for first semiconductor devices, while second wires with second diameters are used for second semiconductor devices, allowing each wire to be optimally sized for its specific application rather than using a uniform diameter for all devices.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS7687898B2Stacked semiconductor package
Publication Date: 2010.03.30 ADVANCED SEMICON ENG INC
  • US7687898B2 patent drawing
  • US7687898B2 patent drawing
  • US7687898B2 patent drawing

AI summary

A stacked semiconductor package, includes a carrier, a first semiconductor device, a second semiconductor device, a plurality of first wires and a plurality of second wires. The carrier has a plurality of electrically connecting portions. The first semiconductor device has a plurality of first pads. The second semiconductor device has a plurality of second pads. The second semiconductor device is disposed on the first semiconductor device. The first wires electrically connect the first pads of the first semiconductor device and the electrically connecting portions of the carrier, and the second wires electrically connect the second pads of the second semiconductor device and the electrically connecting portions of the carrier. The diameters of the second wires are larger than those of the first wires. Thus, the material of the wires is reduced, and the manufacturing cost is reduced.