Stadium Structure Sidewall Coating to Prevent Micro-Trenching

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Solution Overview

Problem

Conventional vertical memory arrays face issues with micro-trenching when increasing the number of tiers of conductive structures, leading to device failure due to undesirably increasing the overall width of the stack structure.

Innovation Solution

The use of photoresist material coatings on sidewalls to absorb ion deflection during etching processes, preventing unintentional micro-trenching in stadium structures within the stack structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the quantity of tiers of conductive structures is increased to provide additional memory density, then memory density is improved, but micro-trenching occurs within the staircase structures leading to failure of the vertical memory array

Engineering Contradiction:
Improvememory densityVSAvoidvertical memory array functionality
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A sacrificial material is introduced as an intermediary substance between the etching process and the stadium structure. This sacrificial material absorbs the harmful ion deflection during etching, preventing micro-trenching in the stadium structure while allowing the etching to proceed to create the desired staircase features for electrical access

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the quantity of tiers of conductive structures is increased without increasing the overall width of the stack structure, then memory density is improved, but micro-trenching within the staircase structures occurs

Engineering Contradiction:
Improvememory densityVSAvoidstaircase structure integrity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The sacrificial material serves as a protective intermediary applied to the stadium structure before etching. It prevents ion-induced micro-trenching during the etching process, ensuring that the staircase structures maintain their intended geometry and manufacturing precision even as the number of tiers increases

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If photoresist material coatings are applied on sidewalls to absorb ion deflection, then micro-trenching is prevented, but additional process steps are required

Engineering Contradiction:
Improvestadium structure integrityVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The sacrificial material acts as an intermediary protective layer that is applied to the stadium structure prior to etching. This material specifically targets and absorbs ion deflection during the etching process, preventing micro-trenching in the stadium structure while allowing the etching to proceed to form the staircase features

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method reduces and prevents micro-trenching, ensuring the stability and functionality of vertical memory arrays by maintaining the vertical position of stadium structures without widening the overall structure.

Implementation Method 1

The use of photoresist material coatings on sidewalls to absorb ion deflection during etching processes, preventing unintentional micro-trenching in stadium structures within the stack structure

Methodology Applied
Scientific EffectIon deflection absorption: Absorption (physical)

Data Source

PatentUS12406926B2Microelectronic devices including stadium structures
Publication Date: 2025.09.02 MICRON TECHNOLOGY INC
  • US12406926B2 patent drawing
  • US12406926B2 patent drawing
  • US12406926B2 patent drawing

AI summary

A microelectronic device includes a stack structure including a vertically alternating sequence of conductive structures and insulating structures arranged in tiers, a dielectric-filled opening vertically extending into the stack structure and defined between two internal sidewalls of the stack structure, a stadium structure within the stack structure and comprising steps defined by horizontal ends of at least some of the tiers, a first ledge extending upward from a first uppermost step of the steps of the stadium structure and interfacing with a first internal sidewall of the two internal sidewalls of the stack structure, and a second ledge extending upward from a second, opposite uppermost step of the steps of the stadium structure and interfacing with a second, opposite internal sidewall of the two internal sidewalls.