Station Power Supply Housing Charged-State Detection

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Solution Overview

Problem

Maintenance personnel face the risk of electrical shock during scheduled inspections of station power units due to the inability to detect if the housing is in a charged state, as conventional systems do not provide a clear indication of electrical charging.

Innovation Solution

A station building power supply device equipped with a charged-state detection unit, which includes a voltage sensor or current relay, and a control unit that interrupts connections and displays the charge status, ensuring safe operation by disconnecting power and indicating a charged state to prevent accidental contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional station power units are used without charged-state detection, then the device complexity is reduced, but maintenance personnel safety deteriorates due to inability to detect charged housing

Engineering Contradiction:
Improvemaintenance personnel safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The charged-state detection unit performs preliminary detection of the housing charged state before maintenance personnel approach or touch the housing. The control unit proactively interrupts the connection with the DC-fed train side when charging is detected, preventing the hazardous state from developing further and ensuring safety before maintenance operations begin.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charged-state detection unit acts as an intermediary between the housing and maintenance personnel. It provides indirect information about the housing state through detection circuits, allowing personnel to know the charged status without direct contact. The control unit serves as another intermediary that mediates the connection interruption based on detection results.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a charged-state detection unit is added to detect housing charge status, then maintenance personnel safety is improved, but the device complexity increases

Engineering Contradiction:
Improvemaintenance personnel safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The charged-state detection unit is designed to be integrated with the existing control unit, allowing the control unit to perform both its original power management functions and the new charged-state detection and response functions. This multi-functionality approach reduces the need for completely separate systems and minimizes overall device complexity while maintaining safety improvements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the control unit interrupts connection upon detecting charged state, then safety is improved, but the productivity of power supply operation may deteriorate due to connection interruptions

Engineering Contradiction:
ImprovesafetyVSAvoidpower supply operation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The control unit applies preliminary anti-action by interrupting the connection with the DC-fed train side as soon as charging of the housing is detected. This prevents the charged state from persisting or worsening, thereby eliminating the safety hazard before it can affect maintenance operations. The interruption is a protective measure that acts in advance to prevent potential harm.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The charged-state detection unit provides continuous feedback to the control unit about the housing charge status. This feedback mechanism allows the system to automatically adjust its operation - interrupting when charged and potentially restoring when discharged - optimizing both safety and operational efficiency based on real-time conditions rather than fixed schedules.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively detects and indicates a charged state, allowing maintenance personnel to safely avoid electrical hazards and ensuring the safe operation of the station power unit by interrupting power connections and providing visual warnings.

Implementation Method 1

a charged-state detection unit that detects a charged state of the housing

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Implementation Method 2

a power converter that is disposed between the first circuit breaker and the second circuit breaker and converts the regenerative power into the AC power

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS10889206B2Station building power supply device and charged-state detection method
Publication Date: 2021.01.12 MITSUBISHI ELECTRIC CORP
  • US10889206B2 patent drawing
  • US10889206B2 patent drawing
  • US10889206B2 patent drawing

AI summary

A station building power supply device includes a circuit breaker to disconnect a connection with a train side, a circuit breaker to disconnect a connection with the station load side, a power converter disposed between the circuit breaker and the circuit breaker to convert the regenerative power into the AC power, a housing that houses the circuit breaker, the power converter, and the circuit breaker, a voltage sensor that detects a charged state of the housing, and a control unit that controls operations of the circuit breaker, of the power converter, and of the circuit breaker based on a detection result from the voltage sensor.