Steerable Wheel Suspension with Bent Coupling Rod

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Solution Overview

Problem

Existing wheel suspension systems for steerable vehicles do not adequately reduce influences during wheel compression, such as on uneven roadways, and do not effectively minimize the restoring moment of the steering device across different driving speeds.

Innovation Solution

A wheel suspension device featuring a pivotable wheel carrier with an upper and lower link, and a stabilizer with a coupling rod that extends in a bent manner around the spring strut, allowing for reduced forces and moments transmission, and compensation of elastic toe-in during cornering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional wheel suspension systems are used, then basic suspension function is provided, but disruptive moments on the steering wheel during wheel compression are not sufficiently reduced

Engineering Contradiction:
Improvedisruptive moments on steering wheelVSAvoidsteering stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

A stabilizer is introduced as an intermediary component between the wheel carrier and the vehicle frame. The stabilizer includes a coupling rod that extends in a bent manner around the spring strut, acting as a mediator to reduce disruptive moments transmitted to the steering wheel while maintaining steering stability through its connection to the wheel carrier and vehicle frame

Inventive Principle:
Principle #24Intermediary (Mediator)

2Weight of moving object

If traditional suspension components are used, then structural strength is maintained, but weight of suspension parts can be reduced

Engineering Contradiction:
Improveweight of suspension partsVSAvoidstructural strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The coupling rod is designed with a bent configuration that extends around the spring strut in a curved manner. This curved geometry allows the coupling rod to effectively transmit forces and moments while using less material compared to a straight rigid connection, thereby reducing weight while maintaining structural strength

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Object-affected harmful factors

If simple connecting members are used, then device complexity is minimized, but influences during compression on uneven roadways are not adequately reduced

Engineering Contradiction:
Improveinfluences during wheel compressionVSAvoidsuspension structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The suspension system is segmented into distinct functional components: upper link, lower link, stabilizer, and coupling rod. Each component performs a specific function in reducing influences during wheel compression, allowing the system to handle complex road conditions while maintaining manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8919794B2Device for suspending a steerable wheel
Publication Date: 2014.12.30 DR ING H C F PORSCHE AG
  • US8919794B2 patent drawing
  • US8919794B2 patent drawing
  • US8919794B2 patent drawing

AI summary

A device suspends a steerable wheel on a vehicle via a wheel carrier that is pivotable about a steering axis and on which the wheel is rotatably mounted. The device includes an upper link including a first end and a second end. The upper link is pivotably mounted on the vehicle by the first end and supports the wheel carrier by the second end via a wheel carrier arm. A lower link includes a wheel-side end on which the wheel carrier is pivotably mounted and a vehicle-side end that is pivotably mounted on the vehicle. A stabilizer is pivotably supported in support bearings on the vehicle. The stabilizer includes a free end connected to a coupling rod that extends in a bent manner around a wheel-side region of a spring strut and another end that is mounted on the wheel carrier.