Steer-by-Wire Active Return Torque Control

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Solution Overview

Problem

Steer-by-wire steering systems lack effective self-alignment into a neutral position, leading to rapid steering wheel return and potential overshooting, which is disturbing for drivers and requires a more robust active return function compared to electromechanical systems.

Innovation Solution

A method for controlling a steer-by-wire steering system that includes determining base and hands-off self-aligning torques, calculating a resulting self-aligning torque based on the driver's operating state, and using a feedback actuator to rotate the steering wheel into a defined position at a pleasant self-aligning speed, with a weighting unit adapting the steering feel to ensure smooth alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the active return function is implemented in steer-by-wire steering systems, then the steering wheel can self-align into a neutral position, but the steering wheel may turn back too rapidly and cause overshooting

Engineering Contradiction:
Improveself-alignment capabilityVSAvoidsteering wheel stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically adjusts the self-aligning torque based on the detected operating state (hands-on or hands-off). When hands-off state is detected, the system reduces the self-aligning torque to prevent rapid steering wheel return and overshooting, while maintaining adequate self-alignment capability when the driver's hands are on the wheel

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A steering wheel monitoring means continuously detects the operating state (hands-on/hands-off) and provides feedback to the control unit, which then adjusts the active return function accordingly. This closed-loop feedback mechanism ensures the steering wheel returns to neutral position appropriately without causing disturbing movements

Inventive Principle:
Principle #23Feedback

2Speed

If the self-aligning torque is increased for rapid centering, then the steering wheel returns to neutral position faster, but it causes disturbing movements and overshooting

Engineering Contradiction:
Improveself-aligning speedVSAvoidovershooting and disturbing movements
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The system changes the parameter of self-aligning torque based on the detected operating state. In hands-off state, the self-aligning torque is reduced to a lower value that prevents overshooting, while in hands-on state, the normal self-aligning torque is maintained. This parameter adaptation allows rapid centering when needed while preventing harmful movements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method ensures the steering wheel self-aligns into a neutral position without uncontrolled movements, providing a pleasant and stable steering experience by adapting the self-aligning torque to the driver's state, preventing overshooting and ensuring smooth centering.

Implementation Method 1

a feedback actuator (FPA) to be provided on the steering wheel or the steering column, which feedback actuator imparts a steering feel

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

This uses a torque sensor (TSU) to measure the manual torque at the steering wheel

Methodology Applied
Scientific EffectTorque measurement: Torque

Data Source

PatentUS11352054B2Method for controlling a steer-by-wire steering system with an active return function
Publication Date: 2022.06.07 THYSSENKRUPP PRESTA AG
  • US11352054B2 patent drawing
  • US11352054B2 patent drawing
  • US11352054B2 patent drawing

AI summary

A method of controlling a steer-by-wire steering system for motor vehicles is disclosed for the calculation of a resulting self-aligning torque of a feedback actuator in a manner which is dependent on an operating state (hands-on/hands-off). The method includes determining of a base self-aligning torque for a first operating state, in which there is hand contact by a driver on a steering wheel, determining a hands-off self-aligning torque for a second operating state, in which there is no hand contact by the driver on the steering wheel, determining a self-aligning speed of the steering wheel for the first operating state and for the second operating state, and determining the resulting self-aligning torque on the basis of the base self-aligning torque or the hands-off self-aligning torque, as a result of which the steering wheel rotates at the defined self-aligning speed into the defined position.