Steering Correction for Mobile Machines

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Solution Overview

Problem

Existing steering systems for mobile machines, such as tractors and excavators, struggle to maintain a straight path due to external and internal disturbances, such as uneven terrain, track tensions, and hydraulic inefficiencies, especially in manual operation.

Innovation Solution

A method and system for steering correction in mobile machines, which includes detecting a steering request, determining if the request is for straight-line travel, monitoring deviations from the straight path using orientation sensors, and generating adjusted steering commands to correct deviations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual steering control is used, then operator flexibility is maintained, but the machine deviates from straight path due to disturbances

Engineering Contradiction:
Improveoperator flexibilityVSAvoidstraight path maintenance
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system continuously monitors the machine's actual orientation using sensors and compares it to the desired straight path, then automatically applies steering corrections based on the detected deviation. This closed-loop feedback mechanism maintains straight path accuracy while allowing manual operation to continue.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

An electronic control unit acts as an intermediary between the operator's steering inputs and the machine's actual steering response. The ECU processes the steering commands and adds automatic correction components to counteract disturbances, effectively mediating between manual control and path accuracy requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If autonomous steering systems are implemented, then straight path accuracy is improved, but the system cannot correct steering in manually-operated machines

Engineering Contradiction:
Improvestraight path accuracyVSAvoidmanual operation compatibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The system dynamically adapts its level of intervention based on operator input. It can operate in purely manual mode, provide supplemental assistance, or function more autonomously depending on the situation, allowing it to work effectively with manually-operated machines while maintaining path accuracy when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The steering correction system is designed to work across multiple operational modes and machine types. It can provide straight-line steering assistance for manually-operated machines while also supporting autonomous operation, making it universally applicable to different operating scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If steering correction is continuously applied, then straight path maintenance is improved, but operator workload increases

Engineering Contradiction:
Improvestraight path maintenanceVSAvoidoperator workload
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system performs self-correction by automatically detecting deviations and applying steering adjustments without requiring operator intervention. The machine essentially corrects its own steering errors, reducing the workload on the operator while maintaining path accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system applies only the necessary amount of steering correction to maintain the straight path, avoiding excessive intervention. It monitors and corrects only the deviation component, leaving normal steering operations to the operator, thus providing just enough assistance without overwhelming the operator.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains a straight path for mobile machines by continuously monitoring and correcting deviations caused by external and internal disturbances, enhancing operational efficiency and reducing operator workload.

Implementation Method 1

determining, based on a signal from an orientation sensor, a deviation from the straight direction

Methodology Applied
Scientific EffectOrientation sensing:

Data Source

PatentUS12208834B2Systems and methods for machine steering
Publication Date: 2025.01.28 CATERPILLAR INC
  • US12208834B2 patent drawing
  • US12208834B2 patent drawing
  • US12208834B2 patent drawing

AI summary

A method for steering correction in a mobile machine having at least one ground-engaging device including one or more tracks or one or more wheels includes detecting a steering request with an electronic control unit, the steering request being generated by an input device configured to control steering of the mobile machine. The method also includes determining that the steering request is a request to propel the mobile machine in a straight path and determining, during travel of the machine, an amount of deviation of the mobile machine from the straight path. The method further includes generating an adjusted steering command based on the amount of deviation from the straight path.