Electric Power Steering Handle-Return Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional electric power steering systems face challenges in smoothly returning the steering wheel to a neutral position, especially at low vehicle speeds due to high friction and inertia, leading to uncomfortable handling and unstable vehicle characteristics.

Innovation Solution

The system calculates a target steering angle velocity by considering the steering torque, assist current, and vehicle speed, using a handle-returning control section that adjusts the current command value and viscosity coefficient based on the steering state, and performs phase compensation to minimize external disturbances and vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional feed-back control is used to adjust motor current, then the basic steering assist function is achieved, but the handle-returning control is insufficient especially at low vehicle speeds due to high friction and inertia

Engineering Contradiction:
Improvehandle-returning control reliabilityVSAvoidsteering smoothness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system calculates a target steering angle velocity in advance based on the current steering angle and vehicle speed, and uses this pre-calculated target value to guide the handle-returning control process, enabling the system to proactively compensate for friction and inertia effects before they cause steering issues

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the actual steering angle velocity and compares it with the target steering angle velocity, then adjusts the motor current based on the velocity deviation to achieve smooth handle-returning control, especially improving performance at low vehicle speeds where friction and inertia are significant

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the viscosity coefficient is kept constant, then the control calculation is simple, but the steering system cannot adapt to different steering states (steering-forward and steering-backward)

Engineering Contradiction:
Improvesteering state adaptabilityVSAvoidcontrol calculation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The viscosity coefficient is changed from a constant value to a dynamic value that varies based on the steering state (steering-forward or steering-backward), allowing the control system to adapt to different operational conditions while maintaining a relatively simple control architecture

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the viscosity coefficient parameter according to the detected steering state, using different viscosity values for steering-forward and steering-backward operations to optimize steering performance for each state without requiring a completely complex control system

Inventive Principle:
Principle #35Parameter changes

3Reliability

If external disturbance components are included in the steering torque calculation, then the control responds to all torque inputs, but the handle-returning control becomes unstable due to noise and vibrations

Engineering Contradiction:
Improvecontrol stabilityVSAvoidsteering torque detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system extracts and removes external disturbance components (noise and vibrations) from the steering torque signal, using only the relevant steering input components for handle-returning control calculations, thereby improving control stability while maintaining accurate response to driver intent

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system introduces an intermediary processing step that filters and separates the steering torque signal into useful components and disturbance components, allowing the control system to respond appropriately to driver input while ignoring external disturbances that would cause instability

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3578438B1Electric power steering device
Publication Date: 2022.03.30 NSK LTD
  • EP3578438B1 patent drawingFigure 1
  • EP3578438B1 patent drawingFigure 2
  • EP3578438B1 patent drawingFigure 3

AI summary

[Problem] To provide an electric power steering device which calculates a target steering angular velocity by eliminating disturbance components included in steering torque and in an assist current, corrects a current command value by a steering return control current, and thereby actively and smoothly returns a steering wheel to a neutral position in a traveling state to return to a straight-ahead position, so that the function for steering wheel return control is further improved and high reliability is obtained. [Solution] This electric power steering device which drives a motor on the basis of a current command value and performs control assistance on a steering system by drive control of the motor, is provided with a steering wheel return control unit which calculates a target steering angular velocity for steering wheel return by using steering torque, a current command value, a vehicle speed, and a steering angle, which calculates a steering wheel return control current on the basis of a deviation between a steering angular velocity and the target steering angular velocity, and which interposes, into a calculation route for the target steering angular velocity, a filter for attenuating a frequency component equal to or higher than a steering input or equal to or higher than a vehicle motion property. By use of the steering wheel return control current, a current command value is corrected to drive a motor.