Steering Hub Unit with Dynamic Geometry Switching
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Solution Overview
Problem
Existing vehicle geometries struggle to balance turning angles at low and high speeds, leading to unbalanced tire lateral forces, increased travel resistance, poor fuel economy, and early tire wear.
Innovation Solution
A turning function-equipped hub unit that allows independent supplemental turning of left and right wheels based on vehicle speed and turning acceleration, switching between Ackermann geometry at low speeds and parallel geometry at high speeds, without increasing travel resistance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If Ackermann geometry is used for low-speed turning, then smooth turnability is improved, but the turning angle of the outer wheel becomes excessively large in low-speed range due to insufficient difference in turning angles
Solution Approach 1:
The patent applies dynamics by making the steering geometry changeable according to vehicle speed and turning acceleration. The ECU dynamically switches between Ackermann geometry (for smooth low-speed turning) and parallel geometry (for balanced high-speed cornering), resolving the contradiction between smooth turnability and travel resistance by adapting the geometry to operating conditions rather than using a fixed configuration
Solution Approach 2:
The patent changes the steering geometry parameters (turning angle distribution between inner and outer wheels) based on vehicle speed and turning acceleration. By adjusting these parameters dynamically, the system optimizes the balance between smooth turnability at low speeds and reduced travel resistance at high speeds, preventing excessively large outer wheel turning angles
2Force
If parallel geometry is used for high-speed turning, then cornering force is improved, but the turning angle of the inner wheel becomes excessively large in high-speed range
Solution Approach 1:
The system dynamically switches between parallel geometry (providing balanced cornering force at high speeds) and Ackermann geometry (providing smooth turnability at low speeds). This dynamic adaptation resolves the contradiction by selecting the appropriate geometry based on real-time vehicle speed and turning acceleration conditions
Solution Approach 2:
The steering geometry parameters are changed based on vehicle operating conditions. At high speeds, parallel geometry is used to generate adequate cornering force; at low speeds, Ackermann geometry is used to ensure smooth turnability. This parameter adjustment prevents excessively large inner wheel turning angles while maintaining adequate cornering force
3Device complexity
If a fixed steering geometry is used, then device complexity is reduced, but the inner and outer wheels cannot be effectively used, causing deterioration in smooth cornering
Solution Approach 1:
Rather than using a complex mechanical system with multiple adjustable components, the patent uses a simple ECU-based control system that dynamically selects between Ackermann and parallel geometries. This electronic control approach achieves smooth cornering through software logic rather than complex mechanical adjustments, resolving the contradiction between device simplicity and cornering performance
Solution Approach 2:
The patent replaces complex mechanical steering geometry adjustment mechanisms with an electronic control system (ECU) that calculates and commands the appropriate steering angles. This substitution achieves variable steering geometry (improving smooth cornering) while maintaining relatively simple device architecture through electronic rather than mechanical means
4Device complexity
If there is unbalanced distribution of tire lateral force between inner and outer wheels, then turning angle adjustment is simplified, but travel resistance increases, causing worsening of fuel economy and early wear of tire
Solution Approach 1:
The patent changes the steering angle parameters dynamically based on vehicle speed and turning acceleration to achieve balanced tire lateral force distribution. By adjusting the turning angles of inner and outer wheels according to operating conditions, the system reduces travel resistance and improves fuel economy while preventing early tire wear, all through relatively simple ECU control logic
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances vehicle motion performance, stability, and safety by optimizing turning angles, improving fuel economy, and extending tire life, while maintaining rigidity and simplicity in the hub unit's design.
Implementation Method 1
a turning actuator, wherein the hub-bearing-part assembly component is configured to be mounted on a unit support member of a suspension device for supporting the wheel so as to be rotatable about a turning axis extending in a vertical direction, and the turning actuator is configured to be mounted on the unit support member so as to rotate the hub-bearing-part assembly component about the turning axis
Implementation Method 2
a hub-bearing-part assembly component including a hub bearing configured to support a wheel of a vehicle
Implementation Method 3
the hub-bearing-part assembly component is mounted on the unit support member via two rotation permitting support components provided above and below the hub-bearing-part assembly component so as to be rotatable about the turning axis
Data Source
Figure 1
Figure 2
Figure 3
AI summary
A turning function-equipped hub unit (1) includes: a hub-bearing-part assembly component (2) including a hub bearing (15) configured to support a wheel; and a turning actuator (5). The hub-bearing-part assembly component (2) is configured to be mounted on a knuckle (6) that is a unit support member of a suspension device via two rotation permitting support components (4, 4) provided above and below the hub-bearing-part assembly component so as to be rotatable about a turning axis (A) extending in a vertical direction. The turning actuator (5) is configured to be mounted on the knuckle (6) so as to rotate the hub-bearing-part assembly component (2) about the turning axis (A).