Steering Device Phase Control for Rough Road Stability

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Solution Overview

Problem

Steered wheels become unstable and steering performance deteriorates due to reverse inputs from rough road surfaces, such as gravel or unpaved roads, in existing electric power steering devices.

Innovation Solution

A steering device with a controller that compares the phases of motor rotation-angle and steering angle signals to determine if a reverse input state is present, and outputs a command signal to suppress movement of the steering mechanism when a reverse input is detected, using an electric motor, speed reducer, and sensors to stabilize the wheels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electric motor applies steering force to the steering mechanism, then steering assist is provided, but the steered wheels become unstable when reverse input occurs from rough road surfaces

Engineering Contradiction:
Improvesteering assistVSAvoidsteering stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The controller continuously monitors the phase relationship between motor rotation-angle signal and steering angle signal, detecting reverse input conditions in real-time. When reverse input is detected (steering angle signal phase ahead of motor rotation-angle signal phase), the controller automatically adjusts motor output to suppress unwanted steering mechanism movement, providing feedback-based stabilization while maintaining steering assist functionality

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts motor control based on operating conditions by comparing signal phases. The controller switches between normal steering assist mode and reverse input suppression mode depending on the phase relationship detected, making the steering system adaptable to different road conditions while maintaining both assist performance and stability

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the steering mechanism responds to reverse input from the road surface, then the steered wheels move, but steering performance deteriorates

Engineering Contradiction:
Improveresponse to road conditionsVSAvoidsteering performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The phase comparison between motor rotation-angle signal and steering angle signal provides continuous feedback about the steering system's response to road inputs. This feedback enables the controller to distinguish between driver-initiated steering and reverse input from rough roads, allowing selective suppression of performance-deteriorating movements while maintaining responsiveness to legitimate steering demands

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12060117B2Steering device
Publication Date: 2024.08.13 ASTEMO LTD
  • US12060117B2 patent drawing
  • US12060117B2 patent drawing
  • US12060117B2 patent drawing

AI summary

An electric motor is controlled so as to suppress movement of a steering mechanism in response to a reverse input from a road surface during travel on rough roads, for example, a gravel road or an unpaved road.