Steering Post Reinforcement for Three-Wheeled Vehicle Safety

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Solution Overview

Problem

Three-wheeled vehicles face challenges in managing deformation and protecting occupants during certain vehicle impacts, such as frontal collisions, due to the lack of effective reinforcement mechanisms for the steering post, which can lead to increased risk of injury from the steering post moving towards the occupant.

Innovation Solution

The implementation of a steering post reinforcement system with a curved portion that extends between the first and second ends, fixed to the vehicle frame, providing a counter force to rotate the steering post away from the occupant during impacts, thereby reducing the risk of injury by moving the steering post rearward and away from the occupant.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the steering post is made lightweight and minimal in structure, then the vehicle remains affordable and lightweight, but the steering post cannot effectively protect occupants during frontal impacts

Engineering Contradiction:
Improvesteering post protection capabilityVSAvoidsteering post structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The steering post reinforcement structure is nested within the vehicle frame, with the curved portion positioned inside the frame structure and the first and second ends attached to frame members. This nesting approach provides enhanced protection without adding external complexity to the vehicle's overall structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The steering post reinforcement includes a curved portion that curves about the steering post axis, creating a circular or substantially circular configuration when viewed from above. This curved geometry effectively redirects impact forces away from the occupant while maintaining structural efficiency.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Object-affected harmful factors

If the steering post reinforcement is positioned close to the occupant, then protection is maximized, but the steering post may contact the occupant during normal operation

Engineering Contradiction:
Improveimpact force on occupantVSAvoidsteering post operational clearance
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The steering post reinforcement is positioned such that the curved portion is located between the steering post and the occupant, creating a localized protective barrier. The first and second ends are attached to the vehicle frame at positions that provide structural support without interfering with the steering post's operational movement.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The curved portion of the steering post reinforcement acts as an intermediary element between the steering post and the occupant. During impact, this curved portion contacts the steering post and redirects the force away from the occupant, while during normal operation, the configuration maintains adequate clearance to avoid interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12060102B1Steering post reinforcement for three-wheeled vehicle
Publication Date: 2024.08.13 FORD GLOBAL TECH LLC
  • US12060102B1 patent drawing
  • US12060102B1 patent drawing
  • US12060102B1 patent drawing

AI summary

A vehicle includes a frame including a first post, a second post spaced cross-vehicle from the first post, and a steering post rotatably supported by the frame. The steering post extends between the first and second posts. The vehicle includes a steering post reinforcement having a first and a second end each fixed to the frame, a curved portion curving about the axis between the ends, and a first and a second portion extending from the ends to the curved portion. The first and second portions are elongated vehicle-rearward from the frame to the curved portion. The curved portion defines an opening between the ends. The steering post extends through the opening between the curved portion and the frame and between the first and second portions. The curved portion is spaced vehicle-rearward from the steering post. The first and second portions are spaced cross-vehicle from the steering post.