Electric Power Steering Torque Estimation and Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current electric power steering systems often experience undesirable phenomena such as over-assistance, under-assistance, and counter-assistance, leading to self-steering or inadequate steering control.

Innovation Solution

A method that estimates the effort on the steering system's rack by combining the driver's torque on the steering wheel with the assistance torque, and compares it to predefined zones to correct and potentially interrupt the electric assistance, ensuring the assistance torque remains within authorized limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the electric assistance motor provides high assistance torque to facilitate driver steering actions, then the steering effort is reduced, but the system risks over-assistance leading to self-steering or under-assistance causing inadequate control

Engineering Contradiction:
Improvesteering effortVSAvoidsteering control stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system continuously estimates rack effort from torque sensor data and motor parameters, compares it against target values, and adjusts assistance torque in real-time to maintain optimal steering assistance while preventing over-assistance or under-assistance conditions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the assistance torque parameter based on estimated rack effort, vehicle speed, and steering angle, changing the assistance level to match driving conditions and prevent abnormal operating zones

Inventive Principle:
Principle #35Parameter changes

2Power

If the assistance torque is increased to improve steering facilitation, then driver effort is reduced, but the system may enter abnormal operating zones causing self-steering or counter-assistance

Engineering Contradiction:
Improveassistance torqueVSAvoidself-steering phenomenon
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The system proactively estimates rack effort and compares it with target values before abnormal conditions develop, taking corrective action by adjusting assistance torque to prevent entry into over-assistance or under-assistance zones that could cause self-steering

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

Continuous monitoring of rack effort estimation provides real-time feedback to adjust assistance torque, preventing the system from entering abnormal operating zones that generate harmful self-steering effects

Inventive Principle:
Principle #23Feedback

3Reliability

If the assistance torque is decreased to prevent over-assistance, then self-steering is avoided, but the system may provide insufficient assistance causing under-assistance or counter-assistance

Engineering Contradiction:
Improvesteering control stabilityVSAvoidsteering facilitation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system dynamically adjusts assistance torque parameters based on real-time estimation of rack effort, ensuring optimal assistance level is maintained without entering under-assistance or counter-assistance zones that would reduce steering facilitation

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2605948B1Securing the assistance torque by means of an estimator of the force on the rack
Publication Date: 2014.06.11 JTEKT EUROPE SAS
  • EP2605948B1 patent drawingFigure 1
  • EP2605948B1 patent drawingFigure 2
  • EP2605948B1 patent drawingFigure 3~4

AI summary

The invention relates to a method for securing the assistance torque (15) supplied by an electric assistance motor (8) in a motor vehicle power steering system, the securing method being characterized in that it includes the steps of: estimating the force on the steering system rack from the torque exerted by the driver on the steering wheel (2), from the assistance torque (15), and optionally from other parameters such as the speed of the electric assistance motor; comparing a target assistance torque with an authorized assistance range, defined with respect to the estimated rack force (17) at any moment, and in the event the target assistance torque is maintained above predefined limits for a predefined duration, correcting and optionally interrupting the power steering.