Steering Torque Sensor Kalman Filter Friction Compensation

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Solution Overview

Problem

Existing methods for determining a driver's manual torque at a steering wheel are hindered by frictional interactions and mechanical irregularities in steering columns, making it difficult to accurately assess driver activity, especially in hands-free travel scenarios.

Innovation Solution

A method and device utilizing a Kalman filter to estimate driver's manual torque by accounting for frictional torque, sensed through a steering torque sensor, and incorporating a physical model of the steering system to improve accuracy and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a steering torque sensor is used to measure torque at the steering column, then torque measurement is achieved, but frictional torque and mechanical irregularities reduce measurement precision

Engineering Contradiction:
Improvedriver's manual torque measurement precisionVSAvoidfrictional torque and mechanical irregularities
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces direct mechanical torque measurement with a computational estimation approach using a Kalman filter. Instead of relying solely on the mechanical steering torque sensor output, the system uses a mathematical model that incorporates steering angle speed, steering torque, and frictional torque characteristics to estimate the driver's manual torque, thereby eliminating the direct impact of mechanical friction and irregularities on measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a Kalman filter as an intermediary computational layer between the steering torque sensor and the final torque measurement. This filter processes the raw sensor data along with steering angle speed and frictional torque models to produce a corrected torque estimate, effectively mediating the harmful effects of friction and mechanical irregularities

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If frictional torque is present in the steering column, then mechanical connections function, but driver activity detection reliability deteriorates

Engineering Contradiction:
Improvedriver activity detection reliabilityVSAvoidfrictional torque
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent implements a feedback mechanism through the Kalman filter that continuously monitors steering angle speed and steering torque, compares them with the frictional torque model, and adjusts the torque estimation accordingly. This feedback loop enables the system to compensate for frictional torque effects in real-time, maintaining reliable driver activity detection despite the presence of friction in the mechanical system

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent converts the harmful frictional torque into a beneficial factor by using it as an input parameter for the Kalman filter estimation. The frictional torque, which was previously a source of measurement error, is now explicitly modeled and used to improve the accuracy of driver's manual torque estimation, turning a harmful effect into a useful correction factor

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS10942075B2Method and apparatus for determining a driver's hand torque on a steering wheel of a vehicle
Publication Date: 2021.03.09 VOLKSWAGEN AG
  • US10942075B2 patent drawing
  • US10942075B2 patent drawing
  • US10942075B2 patent drawing

AI summary

A method for determining a driver's manual torque at a steering wheel of a vehicle which includes sensing a steering angle speed by a steering angle sensor, sensing a steering torque by a steering torque sensor at a steering column connected to the steering wheel, estimating a driver's manual torque applied by a driver at the steering wheel based on the sensed steering angle speed and the sensed steering torque by a Kalman filter by a controller, wherein during the estimation of the driver's manual torque a frictional torque is considered, and the frictional torque is estimated based on the steering torque which is sensed by the steering torque sensor, wherein the estimated frictional torque is taken into account as an interference factor during the estimation of the driver's manual torque in the Kalman filter. Also disclosed is an associated device.